I've done tool-changer configuration before (using ClassicLadder).

I did it by sitting in front of the machine and figuring out which
I/O points did what.  I'm not quite sure what your situation is,
but I doubt anybody is going to be able to do what you want
from a distance.

So if you are really determined to hire someone, you should
at least say where you are.  If they have to go half-way across
the country it isn't going to work.  If they are in your city then
it might...



On Sat, Mar 8, 2014, at 03:25 PM, Michael Chism wrote:
> Is anyone interested in calling me and explaining this? I really would like 
> to let someone who is a pro simply make the tool change macro/comp file and I 
> pay them. 
> 
> Some people spend years learning Linuxcnc, I want to learn this over time, 
> but I really would like to make parts, instead of figure out programming. Do 
> you know what I mean? 
> 
> Once someone builds the tool changer, I can learn from there and move 
> forward. But if I had 6 months to figure it out, I would. But I only have 2 
> weeks to completely have it working. 
> 
> Any takers? Name your price. I'll pay half up front and half when it's done.
> 
> Please call me with info if your in the USA 303 587 8592.
> 
> Thanks 
> 
> Mike
> 
> Sent from my iPhone
> 
> > On Mar 8, 2014, at 1:40 PM, Kirk Wallace <[email protected]> 
> > wrote:
> > 
> >> On 03/08/2014 08:42 AM, Michael Chism wrote:
> >> Hi Kirk,
> >> 
> >> The tool carousel I think is switch based with proxy switches.
> >> 
> >> Could I use something when the tool carousel comes in, some kind of
> >> program to move the spindle up to a preset position (that's set off
> >> machine home)? Then move the. Carousel up or down till selected tool,
> >> then go back to the tool changer position (again referenced from
> >> machine home?
> > 
> > The tool change is set off by two g-code commands, the T word invokes a 
> > tool prepare routine, an M6 invokes the change routine.
> > 
> > If you have your machine running with LinuxCNC, but without the changer, 
> > you can most likely see this in your .hal file:
> > "...
> > # tool change loopback
> > net tool-prep-loop iocontrol.0.tool-prepare => iocontrol.0.tool-prepared
> > net tool-change-loop iocontrol.0.tool-change => iocontrol.0.tool-changed
> > ..."
> > 
> > When LinuxCNC sees an Tx it generates a tool-prep-loop 
> > iocontrol.0.tool-prepare signal and passes the tool number. It looks in 
> > the .hal file to see where to pass the signal, which from the above, is 
> > connected to iocontrol.0.tool-prepared. The prepare signal is use to 
> > tell LinuxCNC that the tool is prepared, so basically nothing happens. 
> > If you disconnect these signals, the tool prepare can be used to invoke 
> > a process, then the result can be used to let prepared know that the the 
> > tool is prepared. The same holds true for the change signals.
> > 
> > My HNC lathe tool changer file looks something like this:
> > "...
> > ### TURRET ###
> > # create signals for tool loading loopback
> > net turretPrepare  iocontrol.0.tool-prepare   iocontrol.0.tool-prepared
> > net turretChange   iocontrol.0.tool-change    turret.0.position-change
> > net turretChanged  turret.0.position-changed  iocontrol.0.tool-changed
> > 
> > ..."
> > 
> > The prepare does nothing, but the change is linked to turret.0 which is 
> > a HAL component.
> > 
> > ~~~~~~~~~~~~~~~ turret.comp ~~~~~~~~~~~~~~~
> > pin out bit stop "Connect this pin via .hal file to the turret stop 
> > solenoid signal.";
> > param rw s32 state_turret "This parameter holds the value of the current 
> > state of the turret change process; idle, seeking, stopping, parking.";
> > param rw s32 settle "This parameter holds the initial value and then the 
> > count down of servo periods to allow settling of the turret mechanism 
> > before invoking next state proceedure.";
> > param rw s32 settle_stop "This is the initial settle time in servo 
> > periods between activating the stop solenoid and when the turret comes 
> > to rest.";
> > param rw s32 settle_park "This is the initial settle time in servo 
> > periods between deactivating the turret rotate solenoid and when the 
> > turret descends to the park position.";
> > 
> > function _ nofp;
> > license "GPL";
> > ;;
> > 
> > FUNCTION(_) {
> >     if (position_change) {
> >         switch (state_turret) {
> >         case 0:
> >             if (position_requested != position_current &&
> >                 position_requested>0 && position_requested<9) {
> >             seek=1;
> >             state_turret=1;
> >             } else {
> >                 position_changed=1;
> >             }
> >             break;
> >         case 1:
> >             if (position_requested == position_current) {
> >                 stop=1;
> >                 settle=settle_stop;
> >                 state_turret=2;
> >             }
> >             break;
> >         case 2:
> >             --settle;
> >             if (settle<=0) {
> >                 seek=0;
> >                 settle=settle_park;
> >                 state_turret=3;
> >             }
> >             break;
> >         case 3:
> >             --settle;
> >             if (settle<=0) {
> >                 stop=0;
> >                 state_turret=0;
> >                 position_changed=1;
> >             }
> >             break;
> >         default:
> >             state_turret=0;
> >             break;
> >         }
> >     } else {
> >         seek=0;
> >         stop=0;
> >         position_changed=0;
> >     }
> > }
> > ~~~~~~~~~~~~~~~ turret.comp ~~~~~~~~~~~~~~~
> > 
> > The above just creates signals in a sequence based on proximity sensor 
> > inputs. This is very basic C language. Studying the comp documents may 
> > get you up to speed on this:
> > http://linuxcnc.org/docs/html/hal/comp.html
> > 
> > Generally, a carousel changer does not need a prepare since the tool in 
> > the spindle needs to go back to the slot it came from so nothing can be 
> > done before the change. So the key point here is to break the change 
> > loop, connect the change signal to a custom comp, ladder or other, then 
> > connect the result to the changed signal.
> > 
> >> 
> >> I don't know squat about Linux programming, that's why the offer to
> >> pay someone to write the code was and is still on the table.
> >> 
> >> I have been looking at some example tool charger case examples , I
> >> understand most of it. But would not know how to write one.
> >> 
> >> I find it odd that someone has not done a vmc like a tree or haas or
> >> fadal with this type of tool changer before.
> > 
> > There is a Mazak project that has a changer:
> > http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=tree;f=configs/attic/demo_mazak;h=c5d645e5cde8eb26d75075f233fb41a7be2b3573;hb=HEAD
> > 
> > This BOSS looks like it has a PLC changer:
> > http://git.linuxcnc.org/gitweb?p=linuxcnc.git;a=blob;f=configs/by_machine/boss/boss.hal;h=5756d7725d9bbdf961849180c3f18569a372c3cd;hb=HEAD
> > 
> > It looks like the PLC component is not there though.
> > 
> >> Any idea of anyone who is a pro at Linux that I could get a hold of
> >> and willing to help with the progaming?
> > 
> > I see the process as going like this:
> > 
> > Document changer and spindle hardware and signal types, voltages:
> >   sensors
> >   motors
> >   hydraulics
> >   pneumatics
> >   existing controller
> > 
> > Figure out the sequence of events
> > 
> > Decide the type of control software: comp, ladder, other
> > 
> > You can start on the list and ask questions here as you go or maybe 
> > someone will chime in. I'm in the middle of another project myself.
> > 
> > 
> > -- 
> > Kirk Wallace
> > http://www.wallacecompany.com/machine_shop/
> > http://www.wallacecompany.com/E45/
> > 
> > ------------------------------------------------------------------------------
> > Subversion Kills Productivity. Get off Subversion & Make the Move to 
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> > With Perforce, you get hassle-free workflows. Merge that actually works. 
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> > the
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> > https://lists.sourceforge.net/lists/listinfo/emc-developers
> 
> ------------------------------------------------------------------------------
> Subversion Kills Productivity. Get off Subversion & Make the Move to Perforce.
> With Perforce, you get hassle-free workflows. Merge that actually works. 
> Faster operations. Version large binaries.  Built-in WAN optimization and the
> freedom to use Git, Perforce or both. Make the move to Perforce.
> http://pubads.g.doubleclick.net/gampad/clk?id=122218951&iu=/4140/ostg.clktrk
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-- 
  John Kasunich
  [email protected]

------------------------------------------------------------------------------
Subversion Kills Productivity. Get off Subversion & Make the Move to Perforce.
With Perforce, you get hassle-free workflows. Merge that actually works. 
Faster operations. Version large binaries.  Built-in WAN optimization and the
freedom to use Git, Perforce or both. Make the move to Perforce.
http://pubads.g.doubleclick.net/gampad/clk?id=122218951&iu=/4140/ostg.clktrk
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