On Dec 22 2015 10:18 AM, Jon Elson wrote:
> On 12/21/2015 11:59 PM, Chris Morley wrote:
>>
>> That version of jerk-limited just didn't quite work right
>> with spindle-synch. IIRC the person doing it didn't need
>> spindle-synch and got little help - lost interest. Not
>> that i blame him - it looks very difficult!
> Yes, I think combining jerk limiting with spindle synch
> REQUIRES a compromise.  There are probably a couple ways to
> do it.  One is to just turn off jerk limiting when in
> spindle synch.  The other is to warn users that there is
> some initial part of the motion which will not be fully
> synched to the spindle, until the jerk limit has been
> integrated out.  This latter scheme will break taps on
> spindle reversal, so doesn't seem like the right approach.
> Maybe somebody else knows a better way?

I think there are at least two issues here:

*) thread turning -- where the spindle is already in motion and you 
want to sync up to chase a thread.  Here you do not care about 
acceleration profiles of the tool (as long as you have enough room to 
sync them).

*) coordinating the spindle with full start/stop motion control.

In either case, once you get everything moving you can keep them 
synchronized to a stop and reverse.  One the other hand, if you are 
chasing threads, then you might want to back the threading tool out and 
leave the spindle running a full speed.

As a note, this discussion totally ignores large machines which can be 
broken or worn when moving without jerk limits.  I have never worked on 
a machine that big, but when a friend was working on one of the NRAO's 
VLA radio antennas <http://www.vla.nrao.edu/>.  Those thigns are three 
stories TALL!

   EBo --


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