I read in !emc-pstc that raymond...@omnisourceasia.com.hk wrote (in
<of5099731c.c8b3ec7a-on48256ab0.004e0...@omnisourceasia.com.hk>) about
'Manufacturing Hipot Testing', on Wed, 22 Aug 2001:

>I have read one BSEN standard suggesting not to perform hipot testing at
>the test voltage, 3kV, 1.25kV or 3.75kV in mass production.

Which one? That is vital!

>  The reason is
>that it might introduce potential failure in future operation by the
>customer not immediate failure.  It also suggests if hipot testing is done
>on production line, lower testing voltage, i.e., 1/2 of test voltage should
>be applied.  I would like to have comments on this concern while doing
>hipot test on production line or other modern way to replace the hipot test
>on production line.

I think this is being over-cautious, maybe dangerously so. There is a
good reason for using such high voltages, based on typical surge or
spike voltages plus a margin - failures may not be detected at lower
voltages. 

The concern over gradual degradation of insulation was brought up in the
context of 'PAT' - Portable Appliance Testing, where products **in
service** might be tested every three months or even at shorter
intervals. In this case, it is now the practice not to do a hi-pot test
at all, but an insulation resistance test. (There is a problem with this
as well, but that's another subject.)
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Eat mink and be dreary!

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