> I need to start cnc'ing metal.
> 
> Anders, how long (machine time) did it take to cut the mould in the first 
> picture?
> Also, were there tool changes used, i.e., roughing, finishing?

We didn't have ER25-chucks/collets when we did that mould, so the whole 
mould is run with one tool, a flat 6mm endmill.
now that we have ER25 tooling(will attach at same z-height every time) 
it would be smarter to do a rough pass with the endmill and then finish 
with a ball-end maybe.

I don't remember the exact running time, but I do think we made both 
mould sides in one day, so the machining time for one side must have 
been 2-3 hours. That's limited mostly by not wanting to loose steps on 
the stepper driven machine, not by the cutting capacity of the spindle 
or the tool. With a rigid servo driven machine it could be made much 
quicker.

AW

> ----- Original Message ----- 
> From: "Anders Wallin"
>> aluminium rudder mould (rudder is made with carbon fiber skins + balsa
>> or epoxy/microballoon core:
>> http://www.anderswallin.net/wp-content/2005_12/formar.jpg

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