Thanks again Jon and Chris. What should have been obvious turns out to
be the problem. Graphing the encoder index shows random pulses mixed in
with the regular pulses. I really did not want this to be the problem
since I had already gone through fixing another issue with this encoder.
I guess wishing is not a valid method for repairing machinery.

Before, I had a problem with the encoder disk position coupled with a
wobble. Now it seems to be an EMI problem because I get occasional index
pulses with the disk removed and the spindle turning. I haven't been
able to get a reliable reproduction of the fault, so I will be busy with
trouble shooting for a while.

On Tue, 2007-10-16 at 21:06 -0500, Jon Elson wrote:
> Kirk Wallace wrote:
> > After having some success with my tuning, I went back to making threads
> > without much success. Randomly, but close to every third or fourth pass
... snip 
> > I assume that the spike in the spindle velocity data is due to a counter
> > reset at the start of each pass?
> > 
> > Another problem, that I had read about a while back, cropped up too.
> > When I invoke the touch-off dialog, I get a "Bad Number" error unless
> > the first thing I do is forward arrow and leave at least the original
> > leading zero in the data entry box.
> The message just means whatever is in the box isn't valid - just 
> correct the characters in the box.  For instance, "-" or "." are 
> invalid all by themselves, but "-.5" is OK.
> 
> Jon

Previously, the dialog box would complain, but as soon as I got a valid
number entered it would stop complaining. Now, as soon as the error
message appears, it won't go away until I close the dialog box and start
over. I have learned that in order to keep from getting an error
message, I must keep an editable, but always valid number in the data
entry box. Even deleting the initial 0.0 will toggle the error, so I end
up clicking the end of the 0.0, back spacing ( 0.0| , 0.| , 0| ) to the
zero and entering the required number such as 01.032.

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC lathe
Bridgeport mill conversion pending
Zubal lathe conversion pending)


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