That must be a mighty small mill or very dull cutter... What SFM and chip load 
are 
you running at? I don't have my charts here but from memory 6061 needs to be 
cut 
at 300-500SFM. I normally use a two flute end mill for aluminum. For a 1/4" 2 
flute 
end mill I cut at 2500 rpm and 10 IPM again from memory. 

.001"?? Double Ouch..

On 25 Mar 2008 at 22:47, Gene Heskett wrote:

> >Back on topic, I could definitely have used some cooling. I can only
> >dig through aluminum in 0.001" vertical increments, without stressing
> >things, or tearing apart my clamping assemblies, so it takes forever.
> 
> .001"?  Ouch.



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