How thick is the oxide layer? Doesn't it self seal the surface as fast as the 
oxide 
layer is formed? I guess that's why deeper cuts work better than skim cuts on 
aluminum?

A while back I was peck drilling 6061 and came across an article on drilling 
aluminum. Now I drill up to 4*d at 11 IPM. The only ones I can't drill that 
fast is 
smaller holes because I can't go faster than 3000 RPM. Now my chips come out as 
chips instead of long strings and I drill the holes in a second or two instead 
of 
minutes...

Aluminum is some funny stuff. 

John

On 25 Mar 2008 at 22:47, Gene Heskett wrote:

> The oil not only keeps it from piling up on the 
> bit, it helps to seal the alu against atmospheric oxygen, so alu oxide
> doesn't form near as fast and bits stay sharp many times longer if
> they don't have to cut that oxide film everytime a flute comes by. 
> Alu oxide is the second hardest substance, second only to diamond. 
> Without that oil, the oxide film re-forms less than .001 seconds
> behind the edge of the bits exposing it, alu is a VERY reactive metal.
>  With the oil wetting everything, the reaction is slowed quite a bit,
> not stopped, but slowed.



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