The biggest problem with stepper motors is they are designed to have 
a given DC resistance so that some DC voltage can be applied without 
the current going it infinity when the motor is stopped.  That 
resistance is why they get hot.

Unlike that stepper motor every good high performance AC or DC motor 
is designed so as to get that DC resistance as close to zero as possible.

So say you are trying to drag a weight around on the floor while at 
all times controlling its position and velocity.
A stepper motor is like pulling on that weight with bungee cords, it 
will always be in the wrong place and/or moving in the wrong direction.
The servo is more like a steel bar.

While steppers have their place, but if you want precision motion 
control of a machine with unknown and variable factors (part mass and 
cutting forces) they are not the best choice.  And from what I have 
seen by the time you add all the extra stuff to make up for their 
defects you would have been much farther ahead to have just went with 
servos in the first place.

______________
Andre' B.


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