Jon Elson <el...@...> writes:

snip...
 
> This is for a ** V8 ** bike?  Is this a showpiece, or something somebody 
> is going to ride a lot?
> 
> The milling of parts like this tends to leave sharp inside corners that 
> worsens the problem.  You might be able to get a stronger part by using 
> a bull-nose end mill to get rid of the sharp corners.
> 
> Jon

Hi Jon,
Yes my customer is making 10 more of these trikes, there are 6 or 7 currently in
his shop.
Yes, they get ridden quite a bit, as they handle really well, and are very
comfortable to ride in for days at a time... not to mention super-fun fast;-)

I agree re: radiusing the inside corners. I might possibly even get rid of the
lightening pockets altogether, since the sum of weight saved would amount to
only 10 oz or so - this is a heavy trike anyway. (See my response to Gene's
comments)

Tom


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