Rob,

Thanks for the recommendations!   You're exactly right, there's LOTS  
of documentation - it's a little daunting to wade through at times.   
Not to mention the time required.

I tried inverting the direction signals and it didn't make any  
difference..

HOWEVER..

I had not run the stepconf utility since upgrading to 2.3.  I found  
that with this version I could was able to play with the steplen and  
stepsize variables and drop them significantly and still remain stable  
- and things are now much faster (max stable velocity before was 9in/ 
min now it's around 25in/min if I let it go full out).  I'm not sure  
how things are now different, but we'll see.   I wish I had more  
detailed information on the requirements for these steppers.   Maybe  
I'll just upgrade them to something known and be done with it.

I'm not SURE about the Z axis variations, but things seem to be more  
stable - I'm doing an engraving right now, so the jury's still out,  
but it looks good.


On May 7, 2009, at 12:28 AM, Rob Jansen wrote:

> Michael,
>
> the documentation is of course the first thing where to look for the
> information you need.
> But having been there myself I know it can be quite overwhelming ...
>
>> I've been reading in parts of the documentation and troubleshooting
>> pages that some of these issues could be due to step length and such
>> being set up incorrectly.
>>
> In you previous posts, beginning of April, you already mentioned that
> you changed the stepper timings and inverted the step signal. Step
> timings of 2,000 us (is that 1,000 for the step len + 1,000 for the  
> step
> size or 2,000 + 2,000) are not that fast. Usable for most drivers and
> motors (I've got big (slow) ones driven at that (2,000 + 2,000) rate
> without losing any steps). As I found out inversion of the step (and
> dir!) signals may make the difference. Most stepper drivers use opto
> couplers connected between the I/O bit of the parallel port and the  
> +5V
> supply (I took that from a USB port on the PC). As long as the stepper
> motors are not moving, the step signal is low and it is only being
> pulsed high if a step signal is needed - this means that there is a
> current flow through the LED in the optocoupler when the motors are
> idle. Having a (fairly high) current driving the opto couplers all the
> time may just be too much for the port. On my FPGA board I had to  
> invert
> both the step and the dir signal - the dir signal only becomes active
> when driving the step signal.
>> Do these numbers look normal?   The MAX_VELOCITY and MAX_ACCELERATION
>> look strange to me.. but then I don't know what normal is..
>>
> these values are in (inch?) per second and inch per second squared.
> MAX_VEL = 0.1 means 6 inch per minute - seems a bit on the slow side  
> for
> my machine (I have 25 mm/s = 59 "/min). With these values you should  
> at
> least never hit
>> The backlash is a little high - it's on the list.. but otherwise what
>> should I be looking for here as "normal".
>>
> Backlash is what you would have to turn the handwheel before the mill
> starts moving. 0.008 inch (0.2 mm) looks OK - that is normal on my  
> hand
> operated mill.
>> 2)   I seem to be having some issues with my Z axis loosing steps (X  
>> and
>> Y seem to be pretty stable).    When making a series of up and down
>> moves for some engraving, the depth gets reduced as the program
>> progresses.
>>
> That is funny. Most of the times when loosing steps this is due to
> combined speed and load which would mean that loosing steps in the Z
> axis would mostly result in deeper engraving. But (see remark on the  
> top
> of this mail) inverting the dir signal may do the trick.
>> 3)   Is the step generation dependent on the stepper motor driver, or
>> the stepper motor itself?
>>
> Both. The driver has maximum values specified, this mostly limits your
> step size and step len signals (and the max. stepper frequency) but  
> the
> motor is mostly slower than this so the max accel and max vel are  
> really
> determined by the motors.
>> Any advice or pointers to any good resources would be greatly
>> appreciated.   Remember.. I'm a NOOB at this, detailed explanations
>> would be GREATLY appreciated.
> The docs - I discovered that a lot of questions that I had would have
> been answered by reading the docs. Only problem I had was that there  
> was
> so much documentation and so little time to read ...
>
> Good luck,
>
>    Rob
>
>
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