Hi Jack,

I have done this. A couple of years back I built a 2' x 4' router for a 
local wood worker. It also had an A axis that he used for turning barley 
twist legs and such like. It took a bit of settings up but it worked 
reasonably well. I created a SheetCam post to do the appropriate axis 
swapping.

I don't currently have an A axis for my mill and I can't really justify 
the time and money to build one just for this job. The idea of using a 
lathe with a few code tweaks is much more appealing :-)

I did try playing around with turning the spindle into an A axis but I 
had lots of trouble with tuning. The combination of inverter drive and a 
fair amount of backlash in the gearbox made things rather difficult. I 
might have another go and see if I can get some semblance of stability 
at speed. The spindle encoder gives 4000 counts/rev so if I can get the 
PID loop stable it should have enough resolution for this job.

Les

Jack wrote:
> I went to a ShopBot event last year and saw where folks did 'turning' using
> their indexer.
> 
> The process they used was to determine the 'final diameter' and layed out a
> rectangle
> of 'unwraped' surface (length as the length of the turning, width of the
> 'final diameter').
> Then put whatever they wanted on the 'triangle' using various methods.  Once
> done,
> the pathed it, and used the just routed the piece as a plane, using the
> indexer as the
> 'x' axis, and the 'y' axis as the indexer.
> 
> You might be able to take that thought and make your 'unwraped surface' to
> be the
> profiles of the 'unwrapped' cams.
> 
> Let us know how you attack this (if you do).

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