Stuart Stevenson wrote:
>> For the XY and Z axes we pigtailed the connector so EMC2 gets the same
>>     
> signal the drive gets. At the same time and rate.
>   
Wow, that is really weird! 
> For the spindle we used the encoder pulse out of the spindle drive as the
> spindle motor feedback is two sine waves.
> Friction sounds logical for the start of the accel but not for the start of
> the decel. I get the same distortion in both places.
Yeah, I saw it.  actually, there are 4 disturbances, at the jerk 
inflection points.  What acceleration
do you have it set for?
>  If you notice the trace
> is squared at the beginning of the accel and the beginning of the decel.
>   
What trace is this, the error trace?  Yes, I see it.  it must mean that 
the drive is slow in acknowledging
sudden changes in acceleration.  Anyway, it is clear your tuning is far 
off, as the errors are huge
even during the cruise portion.  There is also a similar disturbance at 
the end of the accel, so all 4
jerk locations show this disturbance.
> I would like to feed an EMC2 generated proportional pulse (psuedo encoder)
> to the velocity feedback of the drive to see if that would not eliminate the
> drives tuning and let EMC2 handle closing the loop.
>   
Hmmm, I don't know how you'd do that.  The PPMC board set doesn't have a 
quadrature output.
I suppose you could use a USC board set for quadrature output.

Jon

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