My unqualified thoughts  :-)
I've seen these spikes a lot whilst tuning the servos on my mill. I 
think they are a characteristic of FF1 tuning. It is very tempting to 
tweek FF1 and watch the f-error generally tumble, only to be left with 
these spikes. Note from Screenshot4 that the spikes occur at the 
transition from acceleration to constant velocity or vice versa. When 
there is a reversal of the contribution made by FF1, it is almost 
instantaneous and it simply isn't possible for the the servo to respond 
fast enough. I found by improving the tuning at the amp and then EMC2's 
P (I don't find I and D help much if at all), resulted in using much 
less FF1 (the spike is always present, though much reduced). Having said 
all that, I suspect these spikes have little or no effect on the 
quality/accuracy of the machined part as the machine simply can't 
respond fast enough (a point I've been unable to verify as sadly my 
machine is down at the moment).

Regards,
Richard

> http://www.mpm1.com:8080/machines/Screenshot1.png
> http://www.mpm1.com:8080/machines/Screenshot2.png
> http://www.mpm1.com:8080/machines/Screenshot3.png
> http://www.mpm1.com:8080/machines/Screenshot4.png
>
> The pictures show some of the progression during tuning. Number 4 is the
> final result. My questions have been trying to figure out why the traces
> have the spikes like they do.


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