I had a problem similar to this, including intermittent faulting, because I
didn't have HOME_FINAL_VEL set. It was moving from the index position, to 0
too fast.  I can't remember if it was because I hadn't set the maximums yet,
or if it was the bug in joint mode, where an axis can exceed its maximum
velocity.

> -----Original Message-----
> From: Sebastian Kuzminsky [mailto:[email protected]]
> Sent: Wednesday, 14 March 2012 4:43 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Strange Sound from Motors when Home Latched
> 
> On 03/13/2012 09:53 PM, Shabbir Hussain wrote:
> > I have set up a lathe machine with analog AC servos and Mesa 7i43 and
> 7i33.
> > The following error is 0.017 mm at start (acceleration) and then reduced
to
> 0.008 mm at 6000 mm/min. Everything is just fine except:
> >
> > When the machine is homed the axis moves towards home switch, touches
> it and then moves away with latch velocity. As the index pulse is
encoutered
> the axis stops with a "DHUCKK" sound. The sound only comes in homing
> when the axis are away from home switch ( say 150 mm). The machine runs
> fine rest of the moves. I can jog it at 7200 mm/min, stop it then move it
in
> reverse direction without any sound. The setting for HOME_SEARCH_VEL is
> 20 mm/sec and HOME_LATCH_VEL is set at -1.0 mm/sec. The hal scope trace
> of the f-error signal shows an error of 0.06 mm and pid output saturated
for
> very small time.
> >
> > I am using 2.4.7 on ubuntu 10.04.
> >
> > Kindly advise?
> 
> We used to call this "the index homing THUMP problem"  ;-)
> 
> Chris Radek fixed it back in 2009; the fix is in 2.4.7 but you need to
enable it in
> hal.
> 
> The pid component has a pin named "index-enable", you should hook it to
> the encoder's index-enable pin to get rid of the thump.  See the pid(9)
> manpage for more details.
> 
> 
> --
> Sebastian Kuzminsky
> 
> 
>
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Virtualization & Cloud Management Using Capacity Planning
Cloud computing makes use of virtualization - but cloud computing 
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