For whatever reason, the G540 charge pump input works fine with the 
Intel D525MW board and LinuxCNC.

Whether or not you use it is really up to you.

The Intel D525MW board may be the "cheap fix" to the G540 charge pump 
compatibility issue.  :-/

Dave

On 4/16/2012 12:23 AM, Gary P. Fiber wrote:
> I need to find the start of this thread. i am running a G540, an Intel
> M525MW board with Probotix steppers motors and all 3 axes move fine. I
> just need to calibrate them for proper distance and get the homing Hall
> effect sensors connected.I am not running the charge pump enabled in the
> G540. Am I missing something?
>
> Gary K8IZ
>
> On 4/15/2012 8:38 PM, Kirk Wallace wrote:
>    
>> On Sun, 2012-04-15 at 21:37 -0400, gene heskett wrote:
>> ... snip
>>      
>>> What happens if the pump frequency is reduced to say 10% of what its set at
>>> now?
>>>        
>> I haven't tried that. If I disconnect the G540 so there is no load on
>> the parallel port pin, the charge pump is a clean square wave. I used
>> 10x on the probe, if that makes a difference (I know just enough
>> scopenese to get by).
>>
>>      
>>> Looking at the scope traces, either the probe is way out of calibration
>>> against the scopes own test square wave, or the 540 has a low value series
>>> resistor, 33-120 ohm range, with several hundred pf on the other side of
>>> the resistor as a noise filter on that input, and likely on all inputs
>>> since engineers have a tendency to 'step&   repeat' for that stuff.
>>>        
>> I tried to trace the traces on the G540. From the pump input wire
>> terminal, the trace goes right to an unmarked SMT capacitor. The other
>> side goes to the center of a three pin SMT something-or-other. My guess
>> is it is a transistor, maybe. Another of the three pins goes to the
>> opto-isolator. I gave up tracing at that point.
>>
>>      
>>> I can't believe you would long tolerate a probe that far out of adjustment
>>> Kirk, so that leaves the 540 apparently suffering from way too much noise
>>> filtering on that input.  So the pumping frequency is so high the capacitor
>>> used for noise filtering never has a chance to either fully charge, or to
>>> fully discharge.  So you get insufficient swing.
>>>        
>> The G540 manual specs a 10kHz minimum, so the filter doesn't need to
>> pass the low end. The large C is a bit of a mystery so far. One thing
>> that stands out to me is the rising edge is near vertical until about 2
>> Volts then dog legs up. I expected to have a continuous smooth curve
>> from O Volts until 5 Volts or when the pin switches.
>>
>>      
>>> So drop the pump frequency to 10-20% of what it is now just for effects,
>>> would be my advice.  If it drops out because the pump is then too slow, the
>>> 540 needs a redesign tweak, at least according to Gene. :)
>>>
>>> Cheers, Gene
>>>        
>> My favorite fix so far is to recomend a buffer board on the parallel
>> port. It's the only thing a user could add that would cover most every
>> parallel port and the G540. A user would have a harder time fixing the
>> G540 or the port. I need to find a loose buffer card around here and try
>> that next. While I'm at it I'll check too see what happens with a slower
>> pump.
>>
>>
>>      
>
>    


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