On Monday, April 16, 2012 05:18:47 AM Gary P. Fiber did opine:

> I need to find the start of this thread. i am running a G540, an Intel
> M525MW board 

Other than both of mine are D525MW's

> with Probotix steppers motors and all 3 axes move fine. I
> just need to calibrate them for proper distance and get the homing Hall
> effect sensors connected.I am not running the charge pump enabled in the
> G540. Am I missing something?
> 
> Gary K8IZ

Probably not Gary, but that should probably be qualified by writing a loop 
that starts and ends 20 thou into a dial indicator and runs back and forth 
2 or 3" a few hundred times, to check for missing pulses, too short a setup 
and hold times on direction reversals and such in the stepper pulse 
generation.  Obviously it should end at the same location it started at.  
Because of backlash, I'd throw away the first run, re-zero the indicator 
and use the second runs results.

As for scaling that should be nothing but math.  For instance the motor 
needs 200 full steps to make one turn, and your drivers are set to do 8 
microsteps
200x8=1600

Then the motor is geared down so it makes 2 revs to turn the screw one rev
so
1600x2=3200

Then the screw is 16 tpi, so it takes 16 turns to move an inch.
3200x16=51200

and that becomes the scale factor for that axis in your .ini file.
Metric machines running in the millimeter mode should divide that by the 
usual inch to mm conversion:
51200/25.4=2015.7480315.

Floating point is fine there.

That may well be more accurate than your screws.  My cheap OEM Z screw, 
moving .10000" at a time, has places where either it, or the dial 
indicator, are off by 2 or 3 thou, so I may have to either map it, or put 
decent ball screws in it.  Bring $ in little red wagons, I am trying to 
make a poor mans silk purse out of a 7x12, so I am not expecting micron 
results most of the time.  So my first attempt at mapping will be to prove 
the indicator, its a $60 Grizzly.  Say no more. :(

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
Absence makes the heart grow fonder.
                -- Sextus Aurelius

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