Jeshua Lacock wrote:
>
> Yes, I am familiar with the project and DLP printing technology.
>
> I did not know about the patent work-around however.
>   
Yes, the guys on that group, especially Michael Joyce did a lot of work 
to deconstruct
what the patents did, and didn't cover, so he could be sure to not infringe.
>
> True, but the resin is much less expensive from the b9 project. The b9 resin 
> is closer to $100 per liter, but still.
>   
Well, a 75 mm cube is 420 ccs, and your vat probably ends up being 
bigger than that.
The resin probably deteriorates by being exposed to air for a long 
time.  Also, the
wiper and other surface leveling schemes are covered by patents, and 
these may have
covered all the logical systems, as well as making the printer a lot 
more complicated.

> Not to mention no need for support material.
>   
Not true.  In fact, that is about the only drawback to the DLP system, 
is there is no
way to make a model with a different (soluble) support material.  There 
are certainly
some models that have separable parts or gaps in the parts that could 
use a support material.
Proper layout of the build can sometimes overcome this by building at an 
angle.

The other drawback is the fixed number of pixels on the projector.  A 
guy in England
is working on using the spinning mirror from a laser printer, a powerful 
blue diode
laser and a carriage to scan the raster down the vat to make a machine 
that has high
resolution over a larger build area.  His early tests look quite 
promising.  But, he
will have to develop custom electronics, probably using an FPGA, to modulate
the laser to produce the raster.  (It is possible to gut a laser printer 
and fudge the
myriad sensor inputs, but it might be a lot easier to just start from 
scratch.)

Jon
Jon

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