Jeshua Lacock wrote:
>
> I am just curious, like what for instance?
>   
I am monitoring a group working on curing liquid resin with light from a DLP
computer projector.  There are a number of machines working, and a guy
has done a kickstarter project that accumulated over $500,000, now he has
to deliver 200 complete 3D printers.  A number of people working in this
area are having to work around several active patents on releasing the
model from the build vat.  The scheme projects the image through the clear
bottom of the vat, using the vat to keep the layer level.  The model sticks
to the vat bottom.  An obvious scheme to release it is to tilt the vat, that
is covered by a patent.  The latest scheme, used in the kickstarter project,
is to use a layer of PDMS (a type of clear silicone) to prevent the
curing of a tiny layer right at the surface.  You still get a suction 
effect,
so he slides the model over to a region where the floor is lower, breaking
the suction.  This apparently avoids any patent infringement.

The reason for projecting through the bottom is so you don't have to 
fill the
entire vat with expensive resin, at several hundred dollars per liter.
You only need to keep the vat filled to a depth of a couple mm, and 
replenish
as it is consumed by the build.  Also, if you build from the top, you 
need some
kind of wiper to level the resin surface, again you run into patent issues.

The advantage of this over FDM/FFF (reprap style) is that an entire
layer of arbitrary complexity can be built in parallel, and at about 8-10
seconds/layer.  The object is totally solid, no voids between the extruded
filaments.


See the Yahoo group
diy_3d_printing_and_fabricat...@yahoogroups.com
for more info, pictures of what people have built, etc.
Mochael Joyce's kickstarter project b9creator is at
http://www.kickstarter.com/projects/b9creations/b9creator-a-high-resolution-3d-printer

Jon


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