You can reverse with a VFD, no problem.

You need to have correct ramping parameters set and probably brake
resistors also.

i


On Fri, Oct 19, 2012 at 9:47 PM, Greg Bentzinger <[email protected]>wrote:

>
>
> I am converting a cnc knee mill from 3 phase to single phase.
>
> The spindle is 3hp (2.2kw) and I am fitting a VFD in place of the HD
> relays that just turned the power on in FWD or REV.
>
> Speed will not be controlled directly by the VFD, only direction. The mill
> (Hurco KM3P) uses the common Bridgeport style variable drive pulley system
> and has a motor to adjust the pulleys while reading a tach for
> verification. After speed is set it is not monitored. This is how the
> current control (Hurco Max32) was designed, and for now I am retaining this
> control and NOT doing an LCNC conversion.
>
> Others have done this with the KM3 model which does not have the
> programmable speed function and it has worked great for them. I only have 1
> burning question. This machine can do near rigid tapping. I have floating
> holders that only have about .09" total movement. The machine now taps by a
> G84 type action and the control reads the tach and spots the zero crossing
> point of the spindle reverse and ramps feed by the tach. Not perfect - but
> close and great for its age. The regular KM3 does not have the tach
> function and needs a float holder with more travel.
>
> My problem is this - with site 3phase power you can throw a motor running
> forward into reverse and it just does it. I'm sure the control has a ever
> so slight delay between relay actions to allow for mechanical times to
> prevent switching "shoot through" but I have no idea what this delay is. I
> don't think I can just switch direction on the VFD without first going
> through a breaking action. For any other action the machine would just open
> the relay, let the motor coast down for 6 seconds then apply a spindle air
> break to lock the spindle. E-stop drops the relay and applies the break
> instantly.
>
> I am using a Teco FM50-203-C and I also have the optional breaking
> resister. I would prefer to let the motor coast and just reverse it for
> tapping but I don't know if a VFD can take that kind of repeated abuse -
> lots of tapping.
>
> So - do I need to hook up the breaking resistor and have it set to break
> the motor in under a second?  How would the VFD be setup under LCNC to do
> tapping? - I watched Ander's rigid tapping videos and it looks like it is
> reversing at full programmed speed.
>
> I'm trying to be as gentile and least excessive waste heat generation in
> the components as I can while getting the usable function.
>
> BTW - I've been dying for a chance to make it over to MPM for a visit, I
> am committed to a trip to the left coast in early May but I sure hope I can
> escape again in June. I'm just next door in Colorado.
>
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