Greg Bentzinger wrote:
>
> My problem is this - with site 3phase power you can throw a motor running 
> forward into reverse and it just does it. I'm sure the control has a ever so 
> slight delay between relay actions to allow for mechanical times to prevent 
> switching "shoot through" but I have no idea what this delay is. I don't 
> think I can just switch direction on the VFD without first going through a 
> breaking action. For any other action the machine would just open the relay, 
> let the motor coast down for 6 seconds then apply a spindle air break to lock 
> the spindle. E-stop drops the relay and applies the break instantly.
>
> I am using a Teco FM50-203-C and I also have the optional breaking resister. 
> I would prefer to let the motor coast and just reverse it for tapping but I 
> don't know if a VFD can take that kind of repeated abuse - lots of tapping.
>
> So - do I need to hook up the breaking resistor and have it set to break the 
> motor in under a second?  How would the VFD be setup under LCNC to do 
> tapping? - I watched Ander's rigid tapping videos and it looks like it is 
> reversing at full programmed speed.
>
>   
Yes, you need a braking resistor or the VFD will fault when the spindle 
is at high speed
and you ask it to stop.  But, it still won't stop and reverse like plug 
reversing a 480 V
motor.  It will probably take almost a second to reach zero speed.  If 
the CNC control
expects it to act like a plug reverse, you may have a big problem, 
depending on how
much slack there is in the tap holder.  (Of course, if it is really 
smart with the tach,
it may actually do a fine job regardless of how fast the spindle 
actually reverses.)

I do absolutely rigid tapping on my LinuxCNC Bridgeport with an encoder on
the spindle, and I actually had to have LinuxCNC slow down the reversal 
a bit
to get the most accurate following of the Z axis.

Once you've tried real rigid tapping, you'll be hooked.  I figured out 
how to adapt
a spindle encoder even to a machine that made a traditional approach pretty
much impossible.  See http://pico-systems.com/bridge_spindle.html
for some pics and description.

Jon

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