Your math looks correct to me.

The maximum encoder count rate for the 7i33
is 10 MHz using the RS-422 differential inputs.
I do not know the maximum encoder counting
frequency of the 7i43 because that is dependent
on the FPGA pattern loaded, but I suspect that
it is also greater than 10 MHz.

This setup would allow travel rates of up to
135.6 inches per second, or 8138 inches per
minute. At this speed your screws would be
spinning at over 40,000 RPM, so I am pretty
sure you would be limited by mechanics, not
by the performance of the MESA hardware. It
is also possible that your encoders have an
upper frequency limit below 10 MHz and could
limit the travel speed, but I still expect
this limitation would come into play long
after your screws give up the ghost due to
whipping motion.

Steve Stallings


> -----Original Message-----
> From: Bruce Klawiter [mailto:[email protected]] 
> Sent: Sunday, February 03, 2013 2:00 AM
> To: Enhanced Machine Controller (EMC)
> Subject: [Emc-users] Calculating encoder counts per inch & 
> can it be to much
> 
> Not sure I am doing this right, trying to figure out what 
> encoders to buy.
> Will mount encoder on end of motor, the motor pulley is 10 
> teeth, screw pulley 18 teeth, screw pitch .200, differential 
> 2048 CPR encoder.
> My calculation: 2048 X 4 X 1.8 X 5 = 73728 counts per inch?
> 
> Can I have to little or to may pulses, I am thinking a 1024 
> or 2048 CPR differential encoder and using Mesa 7i43 and 7i33 cards.
> 
> Your help is appreciated,
> Bruce


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