No, I re-imaged the drive and along with that came the EXT4 file system 
since it was originally setup that way.    It still has EXT4 as of now.

 >>All exhibit the same behavior<<

Well... now that doesn't sound like a disk problem.   I doubt that all 
would fail in a similar manner if it it due to corruption of the EXT4 
file system.

I think you can force a disk check on the next reboot so you don't need 
to remove the drive;  
http://linux.bigresource.com/Ubuntu-force-a-fsck-run-at-next-reboot--Y7cB5NLWq.html

Dave Cole





On 6/17/2013 9:43 AM, Tom Easterday wrote:
> On Jun 17, 2013, at 9:27 AM, Dave<e...@dc9.tzo.com>  wrote:
>    
>> I'm fairly certain that when you boot the liveCD and then choose to
>> install the system that it goes through the normal Linux install process
>> that includes formatting the drive.
>>
>> Have you run the Linux software to check the drive..  Disk Utilities,
>> check disk?
>>      
> Disk Utility won't let me check the disk as it's mounted.  I will try taking 
> one out of the other system and put it in here so I can check it.
>
>    
>> When my Linux EXT4 file system became corrupted, the Linux Check disk
>> software failed the disk during tests.   But then after reformatting the
>> disk in Windows
>>      
> What did you reformat it as?  Ext3?  I don't think you said in your original 
> message.
>
>    
>> I was able to reload the LinuxCNC image I had made originally for this
>> system.   I just went and checked this same disk again via the Linux
>> Check Disk software and the "Read Smart Data" shows that the disk has 93
>> bad sectors which is more than the
>> Linux threshold of 36.    So while apparently Windows has no problem
>> continuing to deal with a disk with 93 bad sectors, perhaps Linux does??
>>
>> You mentioned "systems", do you have other systems with the same
>> software on them such that you could swap the drives, copy the LinuxCNC
>> configs back and forth and see if the problems sticks with one of the
>> drives?
>>      
> Yes, I duplicated the disk (using dd) and three systems all exhibit the same 
> behavior.
>
>    
>> Your issue sounds like a disk related problem to me.  I'd try swapping
>> drives and configurations first to try to narrow the problem down to one
>> drive if possible.
>>      
> Ok, I will try checking one first, and will probably reformat (Ext3, I guess) 
> and start over.
>
> Thanks,
> -Tom
>
>
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