On Thursday 27 March 2014 09:23:24 aaron moore did opine:

> Hi
> I am having trouble getting my router to run a fourth rotary axis
> nicely. It does the job. but rapid and cut speeds both seem very
> inconsistant. I notice that there is a configuration page for such a
> machine on the wiki site, but it looks pretty complicated. What
> benefits does it have over simply configuring with the stepper wizard,
> and if it does improve performance, I would be grateful if someone
> could talk a complete ejit through setting it up. Here she is speeded
> up x a zillion http://www.cnccraft.co.uk/3-dimensional-work/ Thanks
> Aaron

I have been doing this intermittently myself but usually in steel.  But my 
rotary axis is a 4" 90/1 table I motorized.  What I see (poorly, video 
stutters on this machine) would represent about the top speed my table can 
do with air injection.

That section of my .ini file:

[AXIS_3]
TYPE = ANGULAR
HOME = 0.0
MAX_VELOCITY = 36.0
MAX_ACCELERATION = 100.0
STEPGEN_MAXACCEL = 200.0
SCALE = 320.0
FERROR = 1
MIN_FERROR = .25
MIN_LIMIT = -100000000
MAX_LIMIT = 100000000
HOME_OFFSET = 0.0
HOME_SEARCH_VEL=0.0
#HOME_SEQUENCE=3
BACKLASH = 0.056

velocity's are in degrees/second, meaning it would take 10 seconds to turn 
one full turn.  But because I have the bearing pulled down tight to try and 
constrain the backlash when its at position, there has been a air port 
drilled into it, and a small groove cut into the castings mating face, to 
allow an air hose to pressurize it, lifting the table free enough to turn 
when it needs to turn.  Otherwise I had better run it much slower, giving 
the 252 oz/in motor enough torque to move it.  For most of what I use it 
for, like drilling the flash-holes in a #209 nipple, or carving the hex 
wrench flats on the nipple, the tool is not in contact with the work until 
it has reached position.

You didn't say how your table is being driven, and the video doesn't show 
it, but for fancy engraving or carving (table?) legs such as I see there, I 
think that since the wood doesn't need the holding power of a 90/1 worm 
drive, I would use a timing belt setup with a high, say 10/1 tooth ratio.  
Maybe even in 2 stages to control the size of the pulley's.  From a 425 
oz/in motor, that should be more than enough holding power to carve that 
oak, white ash, or cherry at speeds high enough to control cherry's want to 
burn if the tool is kept clean and sharp. With enough voltage into the 
driver, I'd guess you could do a turn a second or more while maintaining a 
small fraction of a mm for accuracy.

> Tel: 01209 890084
> Mob: 07805686188
> Email:[email protected]
> Web:
> www.cnccraft.co.uk
> www.re-formfurniture.co.uk
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Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>


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