On 5/22/2014 10:19 AM, Bas de Bruijn wrote:
> 
> 
>> On 22 mei 2014, at 16:48, Ralph Stirling
>> <ralph.stirl...@wallawalla.edu> wrote:
>> 
>> Bas,
>> 
>> I think you are attempting to reinvent the "Multiwire" pcb process.
>> Wikipedia has a paragraph about Multiwire on their printed circuit
>> board page.  The challenge will be terminating the wires at
>> components.
> 
> Currently I have enameled wire, but I would rather use clean copper.
> My thought is that inserting components after the wire has been made
> (cut with a piece still standing out (hovering) above a recess), will
> bend the wire down (in a recess) like forming a sheet metal plate.
> Then turn around and apply a little solder. Maybe if the technique
> allows only press the component pins against the bent wire. I'm no
> electrical engineer, but I think soldering is a better connection. 
> Part of the fun is finding out. :)

Wire bonding machines have been transitioning from gold to copper wire,
so you should be able to find some useful bits for your machine from
there.  I don't think you want to solder, I'd probably be inclined
towards the wedge bond or "second bond", which is how a typical
wire-bond is attached on the lead-frame side.  Basically, the fine wire
is simply crushed against the leadframe, welding it into place.

-- 
Charles Steinkuehler
char...@steinkuehler.net

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