http://www.geutskens.eu/neracar/images/PPL/6-Engine/6-Foot%20Starter%20Assy/03-620-Locknut,%20Magneto,lv-gec.jpg

I am struggling to come up with a plausible setup to machine a few of
these. (It is a Ner-a-Car starter clutch).

Andy,

If I were machining your part I would blank it on a lathe and then place 
it teeth up centered on a rotary table on the mill.  Do you think that 
the non-linear slope is intended, or a product of wear? Easier to 
calculate if linear, but either way you should be able to make cuts with 
a smaller ball endmill in one axis (x or y) from one tooth to its 
opposite, then make a small index with the rotary table and adjust z, 
cut across, repeat.

You will only interpolate the ramp twice to generate all four teeth.

Andy Evans

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