I'm familiar with Hill Billy engineering..

Be careful when taking single phase off 3 phase.   Phase to neutral is 
what you want of course, but if you somehow make a wiring mistake (or 
they did in the past), you can easily get line to line voltage in a 
place you don't want it to be.    The result can be large amounts of 
smoke and some fire!  Don't ask how I know this...  :-/

Dave

On 2/5/2016 11:09 PM, Todd Zuercher wrote:
> This is the last of our old grandfathered in hill billy engineer machines 
> that I have to bring into the modern era.  Adding an e-stop system is in the 
> plan as well.  I am still amazed that the electrical contractor who installed 
> the machine when we moved to the new shop in 2008 agreed to put it in this 
> way.
>
> My plan was to put in a new panel with a disconnect and feed it with a 40amp 
> 3-phase breaker from the main panel.  Then from the disconnect split it off 
> into 9 single phase breakers.  There already are contactors and such in the 
> control system, adding the e-stop loop will be very easy.
>
> ----- Original Message -----
> From: "Dave Cole" <[email protected]>
> To: [email protected]
> Sent: Friday, February 5, 2016 10:30:50 PM
> Subject: Re: [Emc-users] Rewire Question?
>
> Todd,
>
> If you have multiple single phase breakers feeding that machine, that is
> probably not your only issue when it comes to Osha.
>
> You need a decent Estop system on the machine also which means at the
> least one or more Estop circuits and some contactors to drop out the
> power, or more appropriately, bring the machine to a speedy, yet safe
> stop.   Lock out - tag out is only one of Osha's "hot buttons".
>
> You need a real control box or you need to adapt an existing control
> box.  You can add a disconnect switch to an existing panel easy enough,
> but you also need downstream breakers from the disconnect as well as
> contactors.
>
> Dave
>
>
>
> On 2/5/2016 5:22 PM, Todd Zuercher wrote:
>> We have an old machine that through the years has become an ungainly ball of 
>> wires. Currently with OSHA regs and all lockout tagout is a real pain as it 
>> is on this machine.
>>
>> It is a gang router (didn't start out as one), and is connected to 9 
>> different single phase 110v breakers. One for each of the six 15amp routers 
>> plus 3 more for the control, and motion. (that stuff totals at most another 
>> 15amps.)
>>
>> Any suggestions for slimming this down so it could run off one set of wires 
>> with a single disconnect at the machine?
>>
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