On Thursday 19 May 2016 12:26:53 Jim Craig wrote:

> I think in addition to the message box in the g-code file I will add a
> HAL message component that will trigger off a one shot component that
> is connected to the machine on state. This way each time the machine
> is turned on the pop up message will show up to remind the user to
> connect the ground. (just in case as I am a forgetful dummy).
>
> On 5/19/2016 10:57 AM, Dave Cole wrote:
> > Also, you will find out that how you put the clamp on the table will
> > affect the plasma flame "direction".   The plasma flame will point
> > somewhat in the direction of the best ground.
> > If you clip it on one leg and the other legs and supports are not
> > well connected you will see the effects of the poor ground path in
> > your cuts.  The way you ground a plasma table is really important.
> >
> > Dave
>
> The ground is normally placed on the grid in the water table. This
> gets the ground as close to the part as possible and creating a
> distributed ground grid under the plate being cut. What is the
> suggested best method to ground the table to the plasma cutter to
> prevent the directional arcing?
>
> Thanks,
>
> Jim

This is a bit of a puzzle.  First, connecting to the support grid is 
guaranteed to be a poor ground, as that will have to spot weld itself at 
someplace where the work is laying on the grid.  With the oxide coatings 
present on 99% of the metal that goes under the torch, its going to be a 
hit & occasionally miss problem.

Connecting the end of the star to the grid is OK, but from the grid to 
workpiece, I think I'd go get 4 small c-clamps, weld or bolt a 9 or 10" 
ground cable to them, bolting the cable to a handy place on the grid so 
that you can pick the clamps up and put one at each corner of the 
workpiece.  Screwed to about 1/4 turn from broke, that should give you a 
good, very low ohms ground.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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