Let me see what they quote back... I might go duct tape for the short 
term fix lol

JT


On 8/16/2016 8:58 AM, Gene Heskett wrote:
> On Tuesday 16 August 2016 03:28:44 Erik Christiansen wrote:
>
>> On 15.08.16 16:36, John Thornton wrote:
>>> Hi Andy,
>>>
>>> Thanks for the link but it has to be very thin and slide over the
>>> green things. I have identified it as a Hennig product... I think
>>> this is the product.
>>>
>>> http://www.hennig-inc.com/products/flexible-apron-covers/aluflex/
>>>
>>> So I'm wondering if there is a more cost effective way to replace
>>> that aluminum apron thing... I'm sure they are not cheap.
>> As it spools onto the roller underneath, the hinging must be at or
>> near the top of the bars. With not a heap to lose after a failed
>> previous fix, is there sufficient thickness for drilling horizontally
>> through the bars just below the top surface, near each end, then
>> stringing fine critter wire? Ideal would be a tension spring at one
>> end of each wire, to snug the thing up in service.
>>
>> Otherwise, it would also be less labour intensive to simply laminate a
>> sheet of mylar film onto the top of the bars. That would provide both
>> the required hinge and a complete barrier to fine swarf. A very good
>> clean, then a tube or two of cyanoacrylate glue, might just do the
>> trick. People probably don't use mylar drawing film any more, but
>> there has to be another source of good tough plastic film out there.
>>
>> Erik
>>
> "kaptan" comes in pretty thin stock, like .001".  Broadcasters probably
> have some as precut insulation used in hi-power tube sockets, forming
> bypass capacitors between two sheets of silver plated brass.
>
> ISTR I saw it in rolls in the McMaster-Carr or Grainger catalog.
> Amazingly high voltage breakdown, like 20,000 volts in a sheet 3 or 4
> mills thick. But I've no clue what its long term survival as a bending
> material might be. I've never seen it used where it had to bend.
>
> What I have handled impressed me with its physical srength in such a thin
> sheet.  No clue how well the cyanoacrylate glue would stick to it.
>
> I'd imagine it would shrug off temps that would bake that glue loose, but
> I'd doubt it would ever get that hot as a swarf cover in a milling
> machine.
>
> It's a Dupont product since the'60's but I was not able to coax the
> dupont site into giving me available widths.  It can come with a
> pressure sensitive glue on one or both sides, and is heavily used in the
> flexible printed circuit field.
>
> I googled for 'kaptan polyimide film, perhaps there is a better search
> term?
>
> <http://www.professionalplastics.com/KAPTONFILMPOLYIMIDE>
>
> shows me a 24"x24" by 5 mill sheet at $120. A bit high but I expect you
> could cut what you need out of that and store the rest for when, and if
> you had to do it again. You've not said the dimensions so I can only
> guess how many times.  Thats w/o any glue. Call 1-888-995-7767 for a
> quote.
>
> Does this help, John?
>
> Cheers, Gene Heskett


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