wow, i gotta look into that epoxy idea,
we just pressurized the cavity with water
and that was a complex jig already!
thx tomp

On 02/11/17 05:58, Comcast wrote:
> The laser drilling was the first thing I thought of too.  Pratt & Whitney 
> uses this process to drill similar size holes in the turbine blades.  The 
> keep the slag out of the holes they fill the interior of the blade with 
> epoxy:  Upon burn through the epoxy virtually explodes, blowing and slag or 
> burr-like recast out of the hole.
>
> N. Christopher
>
>> On Feb 10, 2017, at 5:16 PM, andy pugh <bodge...@gmail.com> wrote:
>>
>>> On 10 February 2017 at 21:59, Jim Craig <jimcraig5...@windstream.net> wrote:
>>> The more I think about the actual process and needs of the machine I am
>>> thinking that a small hole EDM drilling head would be better for this
>>> application.
>>
>> Maybe consider lasers (and sharks?) too:
>> https://www.oxfordlasers.com/laser-micromachining/applications/fuel-injector-production/
>>
>>
>> -- 
>> atp
>> "A motorcycle is a bicycle with a pandemonium attachment and is
>> designed for the especial use of mechanical geniuses, daredevils and
>> lunatics."
>> — George Fitch, Atlanta Constitution Newspaper, 1916
>>
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