A local shop uses the larger version of these to deburr holes drilled in
tubing. They claim to be usable in 0.040 holes and there is a Swiss company
that I can't recall the name of that makes really small ones.

http://www.ezburr.com/products/micro_series.php


> -----Original Message-----
> From: dave [mailto:[email protected]]
> Sent: Saturday, February 11, 2017 3:14 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] EDM Small Hole Drilling
>
> ECM can be good stuff but often slow. LOTS of current at low voltage.
> NaCl or NaOH as electrolyte. Byproducts may not be soluble and therefore a
> mess especially if you make ferric hydroxide; a mess to filter. I thought
about
> doing this in salt water. That is use water out of the bay. Not an option
for very
> many users.
> ECM is slow because it is electrochemistry. One equivalent wt of
> metal/coulomb.
>
> On another tack. Drill with carbide and then deburr by electropolishing.
> I've also seen some spring loaded tooling that will deburr both sides of a
hole.
>
> Some things are simply not easy unless you have unlimited $$$ to throw at
the
> problem.
>
> Dave
>
> On 02/11/2017 02:35 AM, TJoseph Powderly wrote:
> >
> > On 02/11/17 17:15, Andy Pugh wrote:
> >>> On 10 Feb 2017, at 22:42, Jim Craig <[email protected]>
> wrote:
> >>>
> >>> Seriously though, lasers are expensive. I actually considered lasers
> >>> first and went back to a regular spindle.
> >> Also, going back to something else mentioned here, ECM might work. It
> might be especially effective if the geometry allows several holes to be
made
> at the same time.
> > true, less burr also
> > less volts, more amps
> > kind of like de-plating
> > use carbide tube ( you can get a round hole by rotating or using
> > carbide tubes ---old skool rule ) a jig plate could do several at
> > once. so the precision can be quite high still requires gap-width
> > controller tomp
> >
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