On Thursday 20 April 2017 11:22:03 Todd Zuercher wrote:

> Fanuc has been using fiber optic connections for more than 30 years. 
> And I work with an old SCM machine with a Num 1040 control that has a
> bank of fiber optic remote io that is one of the things holding me
> back from trying to convert it to Linuxcnc.
>
This has been a wish of mine for a long time.  We need some cheap stuff 
that can be the equ of an opto-isolator, but with a piece of glass or 
plastic fiber up to several feet long as the optical media between them. 
With power on the rx end, signal losses in the plastic fiber could be 
easily compensated. I can visualize stepper drivers incorporating it, 
probably at no more cost for the pair of fiber sockets than they cost 
for the full opto-isolation BOM right now.

All we would need would be an HE IR LED with a molded in funnel to guide 
the fiber tip to the chip face in the LED.  Some sort of a jacket on the 
fiber to prolong its life if rubbing on something, or to prevent optical 
crosstalk would be needed. The major design problem AISI is in gripping 
the fiber to anchor it at both ends, with long term gripping pressure 
imprinting itself on the fiber creating radiation leaks.  Even glass 
will do that, but usually over time frames that exceed the life of the 
rest of the machine since technically, glass is a super-cooled liquid, 
flowing visibly over the lifetime of the observer.

The led makers have now had 40+ years to design such a package, and I 
fail to understand why it has not happened.

Or has it, and I missed the announcement?  Thats a plausible excuse given 
my age and retired status. If anybody would have it on this side of the 
pond, digikey, and I've only found one candidate so far. Intended to be 
a remoteable indicator, the led is conventional shaped, available in 
several colors.  Pricing starts at $2.15 with a 6" light pipe, Available 
up to 3940" long. :) With the far end of that pipe facing into an 
avalanche mode transistor, mounted exactly the same as the led, and 
substituted for the BOM that puts the opto-isolation into the stepper 
drivers input circuits, it ought to be essentially free! What sort of 
speed would have TBD.  But I'd certainly have to think its faster than 
the 200 to 300 kilohertz we can now drive a $35 M542 stepper driver.

Look at <http://www.bivar.com/portals/0/products/FLPRX.X-XX.pdf>

And see what you think of it.

One of those in red led, looking at one of these:

<http://www.everlight.com/file/ProductFile/PLR135-T9.pdf>

Would I think, be a good test bed. Need some smd bypassing of the rx 
supply, and I'm not sure what buffering might be needed to make it 
actually drive the opto's in the stepper driver.  Pulse time distortions 
are quite small and the data rate can be as high as 16 megabaud.

Now if I can find where to source the fiber cable it uses in say 10' 
pieces, I could try it out in this lathe conversion. With 10 40" 
assemblies, I could put feet and sheet metal between the pi-7i90 and the 
noise makers already installed.  With 30 of them I could replace the 
copper leaving the pi's box, except for the power cord, with fiber, and 
enjoy the peace and quiet.

And I've got Dennis Strander at DigiKey furiously sending out requests 
for more info. W/O the fibers, we're under a $5 bill a connection so 
far. I can live with that.  We'll see what falls out of my email box in 
the next few hours.

> ----- Original Message -----
> From: "Gregg Eshelman" <g_ala...@yahoo.com>
> To: "Enhanced Machine Controller (EMC)"
> <emc-users@lists.sourceforge.net> Sent: Thursday, April 20, 2017
> 4:39:08 AM
> Subject: [Emc-users] Fiber optic control for CNC
>
> Looks interesting. Can't have a ground loop when there's no wires.
> http://hackaday.com/2016/03/20/add-fiber-optic-control-to-your-cnc/
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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