On Wednesday 02 August 2017 10:16:13 R.L. Wurdack wrote:

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> Pardon my confusion:
>
> 1. Are you talking about honing the cylinder before inserting the
> sleeve?
>
> 2. Gene, bu 'ring gap' do you mena the slot clearance for the ring or
> the distance between rings?
>
> TNX,
>
> R.

The distance between the ends of the ring when placed into the cylinder 
and a piston is used to push it square to the bore. Check the gap 
between the ends of the ring  at various places from top to bottom of 
the bore. The minimum must be maintained at any position of the stroke

The ring needs room to thermally expand w/o this gap closing else it will 
bind tight, temps from friction will quickly hit a damage the bore, the 
rings spring will go away or the pistons grooves if this occurs.

Ring gap minimums are generally listed someplace in the replacement ring 
kits, and varies some dependent on the rings order on the piston, with 
the top ring needing more clearance because its hotter. Higher 
performance engines, think those 3 second top fuel dragsters, might have 
an 1/8" gap!

If a feeler blade of that gap size won't fit, then obviously the ring 
should be removed and the ends filed to open up that gap until the 
feeler blade will fit.  A bit sloppy doesn't hurt.

Dikes pattern rings will, for obvious reason of the upper lip often being 
flush with the top of the piston, are closer to the fire and need a 
larger gap, as will the thin (20 to 30 thou thick) steel rings used in 
the higher performance 2 stroke engines. I've no clue if that ring style 
is being used in the modern, 40+ mpg and pollution reducing engines 
today, but its definitely in the bag of tricks as its maybe 10% of the 
running friction of a conventional ring, having very little at rest 
pressure against the cylinder wall, with gas pressure supplying nearly 
all the sealing pressure. Raising its position on the piston reduces the 
pockets of unburned gases, and reduces the pollutants generated, so its 
a net plus all around. And I read a promo in the early days claiming 
they could work at piston speeds considerable above the 4000 FPM that 
usually breaks the conventional cast iron ring into 1/4" long pieces.

Personally BTDT in the larger late '40's Nash Ambassador engine. I turned 
one of them I had tuned up quite a bit, close to 8500 revs in low 
overdrive one evening showing a loudmouthed 51 ford driver how its done 
while dragging 2 blocks for the titles.

With that engines long stroke, that was well north of 4000 FPM.

To those not familiar with the Dikes Pattern term, the ring isn't a 
square cross section but a thin L shape, with the piston groove being 
just wide enough to accept the bottom of the L, and the piston turned 
down enough above this groove for room for the leg of the L sticking up. 
Compression and combustion pressure gets behind the L's inside face and 
supply's 95% of the rings pressure against the cylinder wall to effect 
the gas seal. Engines built that way can often be turned over by a 
single hand on the fan belt.  Very low friction. 

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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