Some of the machining,

https://youtu.be/sXU0e2dmtwU

On Tue, Apr 21, 2020 at 8:17 PM Sam Sokolik <[email protected]> wrote:

> || close...
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>
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> On Tue, Apr 14, 2020 at 6:28 PM dave engvall <[email protected]> wrote:
>
>> I was just going to comment that if you have to circular mill then the
>> initial use of a drill might be faster and safer.
>>
>> Dave
>>
>> On 4/14/20 4:03 PM, John Dammeyer wrote:
>> > So if I don't have a center cutting end mill then it's probably a good
>> idea to drill a hole so that the overlap criteria can be met?  I guess plan
>> the hole in the CNC part drawing?
>> >
>> >> -----Original Message-----
>> >> From: dave engvall [mailto:[email protected]]
>> >> Sent: April-14-20 11:37 AM
>> >> To: [email protected]
>> >> Subject: Re: [Emc-users] Non-circular boring. Linuxcnc style.
>> >>
>> >> I've never had much luck with plunging end mills full dia. Probably
>> >> works better with HSS , not so brittle. However, I plunge cut at 40%
>> >> overlap and 15 - 18 ipm at 2200 with .25 carbide. Get fair life doing
>> >> that. On the same rather flexible mill using a 1/2" rougher I'm good
>> for
>> >> .1" radial cuts. That works well when they overlap as in really rough
>> >> profiling. In general I'm working with 1018 crs or A36.� Doing full dia
>> >> plunge cuts it is easy to run out of stiffness and power with a 1 hp
>> >> belt-driven spindle.
>> >>
>> >> I still have hopes of getting the Mazak operational again and that will
>> >> be a game changer.
>> >>
>> >> Dave
>> >>
>> >> On 4/14/20 10:55 AM, Sam Sokolik wrote:
>> >>> we have various forms of these type calculators that seem to work well
>> >>>
>> >>>
>> https://www.ebay.com/itm/Vintage-Valenite-SPEED-AND-FEED-CALCULATOR-1981-Datailzer-Slide-
>> >> Charts/164146745960?hash=item2637e89268:g:V~oAAOSwIGleb93M
>> >>> On Tue, Apr 14, 2020 at 12:50 PM John Dammeyer <
>> [email protected]>
>> >>> wrote:
>> >>>
>> >>>> Thanks.  The last bit of LinuxCNC milling with a 6mm carbide
>> plunging into
>> >>>> HRS broke two of them.  I'm really not doing this right yet.  So any
>> >>>> examples of feeds, speeds and coolant are really helpful.
>> >>>>
>> >>>> John Dammeyer
>> >>>>
>> >>>>> -----Original Message-----
>> >>>>> From: Sam Sokolik [mailto:[email protected]]
>> >>>>> Sent: April-14-20 10:38 AM
>> >>>>> To: Enhanced Machine Controller (EMC)
>> >>>>> Subject: Re: [Emc-users] Non-circular boring. Linuxcnc style.
>> >>>>>
>> >>>>> sorry - forgot a few things.. The mill was a resharpened at about
>> .47".
>> >>>>> (why it took 2 tries to get the size where I wanted it)  the timing
>> gear
>> >>>>> was aluminum.
>> >>>>>
>> >>>>> On Tue, Apr 14, 2020 at 12:26 PM Ed <[email protected]> wrote:
>> >>>>>
>> >>>>>> On 4/14/20 9:53 AM, Sam Sokolik wrote:
>> >>>>>>> now to upgrade the spindle encoder...
>> >>>>>>>
>> >>>>>>> https://youtu.be/VmWeXS6y-lg
>> >>>>>>>
>> >>>>>>> On Fri, Apr 10, 2020 at 9:00 PM andy pugh <[email protected]>
>> >>>> wrote:
>> >>>>>>>> On Sat, 11 Apr 2020 at 02:50, Ed <[email protected]> wrote:
>> >>>>>>>>
>> >>>>>>>>> I'm thinking gear hobs or single cutters.
>> >>>>>>>> I have been thinking of making gear hobs this way for a while.
>> What
>> >>>>>>>> holds me back is that I am not sure that I know how to heat treat
>> >>>> the
>> >>>>>>>> hob to a state that will cut the materials that I want to make
>> gears
>> >>>>>>>> out of.
>> >>>>>>>>
>> >>>>>>>> --
>> >>>>>> Heat treating D2 is not a problem here and would work well if a
>> little
>> >>>>>> slower than M2 high speed. A higher temp furnace is in the plans. I
>> >>>> keep
>> >>>>>> some D2 on hand.
>> >>>>>>
>> >>>>>> I am being pushed by a couple customers to get my
>> horizontal/hobbing
>> >>>>>> machine finished and that will be able to do this kind of work.
>> Soon I
>> >>>>>> will be paging Andy to help with the setup. :-)
>> >>>>>>
>> >>>>>> Ed.
>> >>>>>>
>> >>>>>>
>> >>>>>>
>> >>>>>>
>> >>>>>> _______________________________________________
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>> >>>>>> https://lists.sourceforge.net/lists/listinfo/emc-users
>> >>>>>>
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