Caveats:

1:I'm not a 3d printer user, but I may become one after reading this thread: 
Thanks (I think<grin>)

2:I have very little experience with Openscad.

Serve the required grains of salt with the following as required

Gene Heskett wrote:

>1; Which is a measure of the OD of the rendered pulley, those areas of
>the preview gfx are blank, although the scale marks are there, they are
>drawn behind the sprocket image. so one could get a very rough idea of
>the total radius of the finished gear in mm.  Am I missing a font, or is
>this a more serious concern that will need me to make the gear before I
>can determine how it fits?

Melted plastic contracts as it cools, so getting something on size is an 
iterative process

Print, measure, calculate percentage shrinkage and reprint that percentage 
oversize.  I understand that most slicer

software includes an easy way of doing this (at least I hope so). Rinse and 
repeat to get something that meets

tolerances.  I don't know the answer to the openscad rendering question, but 
don't you have the parameter values

for everything drawn?


>2; This motor runs uncomfortably hot, and I've not found anything to
>indicate the controller goes into a low current mode at balance, I left
>it running at about 1500 revs for half an hour and cannot lay a hand on
>it to pick it up, and an extended stop didn't seem to cool it any, and
>since that heat will telegraph up the  motors 8mm shaft to the PLA, is
>this going to be a life of the sprocket limiting factor because the PLA
>will soften and eventually cold flow to a loose and likely out of
>concentricity warpage?

That's something that you can figure out now, melt temperature and (I just 
found out from the link below)

glass transition temperature 111 to 145F.  Can you squeeze a metallic hub in? 
Or maybe an aluminum heat sink

on the shaft between the motor and where the gear will sit?

 
https://www.creativemechanisms.com/blog/learn-about-polylactic-acid-pla-prototypes


>3; I have the pi3b I took off the Sheldon, and another of those 5v5a
>supplies, and I've downloaded the octo-pi image that includes that
>slicer.  So that I think solves the slic3r problem of having to compose
>a working multi-variable config for slic3r.  Unless someone has a slic3r
>config to drive an Ender that they can share.

Nope, but a google search found this-any good?

https://www.youtube.com/watch?v=3yIebnVjADM



I hope some of that helps?

Martin




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