On Thu, 7 Jan 2021 at 01:35, Gregg Eshelman via Emc-users <
emc-users@lists.sourceforge.net> wrote:

> I wonder if a replacement cup spline with an elastomeric part would work?
> Make teeth that interlock at the side of the spline wall and the back
> plate, with a thin filler of high durometer flexible urethane, bonded to
> the metal with something like Smooth-On Ure-Bond II.
> <https://lists.sourceforge.net/lists/listinfo/emc-users>



One way to make the spline would be to sinter it. The steel powders are
readily available.
While the shape is readily attainable, I don't know how well sintered parts
stand up to long term flexing..

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