On Thursday 28 January 2021 16:05:05 John Dammeyer wrote:

> Hi Gene,
> I understand that.  But I also know I bought the expensive and
> theoretically high quality US Digital encoders 10 years ago for my DC
> servos.  Ultimately they were way to sensitive to noise and in fact US
> Digital discontinued that line for that reason.  So I have two useless
> encoders.  I replaced them with CUI and they work better.
>
> My point is what you see on EBAY and AliExpress are not all created
> equal.  The US Digital encoders appeared to work but eventually the
> UHU Servo drive reported a difference in counts and a move to home was
> off by a number of encoder edges.  Enough to count to a few thousands
> of an inch.
>
> The UHU CPU replacement from Sweden (Henrik Olsson) was a dsPIC and
> had better encoder support.  Even then it still had problems with the
> US Digital.  Not with the CUI.
>
> What I'm saying is that when you order an AC servo c/w drive you may
> find that because they had the lowest price it was low because they
> used the cheapest encoder.  Or maybe the cable they supplied was lower
> quality.  Whether the product is from China, Japan, USA or Germany for
> example, lower price doesn't equate to the same quality as higher
> price.
>
> The best example so far for me was the stepperonline.com 6A driver
> that had a 3.6kHz whine on two different stepper motors.  Loud enough
> to be a pain in the ear and cost with PRIME shipping from Amazon was
> $80 Cdn.  A unit from Bergerda with the same specifications and close
> to the same look ended up with FedEx and Canadian taxes to be $82
> each. (I bought 2 for the two motors I had here). No whine.  Ribs on
> the heatsink were twice as high.  A few extra features and a metal
> cover rather than plastic which might even help with electrical noise
> suppression.  And a different size connector for the control signals
> verses motor/power so no chance of accidentally plugging in the wrong
> one.
>
> So though a lot of units look the same, unless you are buying a STMBL
> with full source code and schematics and have control over everything
> including the encoder on the motor the lowest cost unit isn't always
> the best.
>
> I'd still rather buy a MESA board than some cheap clone from China for
> example.  Or if I needed something Jon Elson sold I'd buy from him
> rather than lowest cost from China.

I hear that. Loud and clear although I can sometimes argue a bit. For 
starters both are right here and answers to any problems with their 
stuff are generally same day answers.  You, I, nor Mastercard, simply 
cannot put a price on that.

> John Dammeyer.
>
> > -----Original Message-----
> > From: Gene Heskett [mailto:[email protected]]
> > Sent: January-28-21 12:31 PM
> > To: [email protected]
> > Subject: Re: [Emc-users] Fanuc Servos?
> >
> > On Thursday 28 January 2021 12:09:00 John Dammeyer wrote:
> > > Just be careful and ask the supplier what type of encoder is
> > > mounted on the servo.  There are encoders and there are encoders.
> > > My http://en.bergerda.com/ servos use a Japanese brand which they
> > > claim are better than some of the Chinese ones out there but are
> > > also considerably more expensive.   Differential output from the
> > > encoder is a must have to reduce the effects of electrical noise.
> > >
> > > John
> >
> > True, but Omron makes differential encoders with up to 1024 ppr, for
> > a $21 price on ebay.
> >
> > I have one with 1000 ppr on the rear of my GO704's spindle motor,
> > turning faster by 3 or 4x than its rated for, currently driven by a
> > piece of heat shrink tubing as the elastomer coupling has gone away
> > two years ago.
> >
> > The diff signals are made single ended to drive a 5i25's inputs by a
> > pair of rs-485 to ttl boards at nominally $2 each on ebay. I had to
> > program them for 1 way traffic though. So my spindle scale is a bit
> > over 7,000 in high gear, and a bit over 14,000 in low, and I can use
> > PID_S.Pgains of 20 or more.
> >
> > To say my speed control is stiff is the understatement of the month,
> > I only know the spindle load is high by the chirping iron in the
> > motor at around 1.8x its nameplate 9.7 amps courtesy one of Jon's
> > pwm-servo's set for around 17 amps. Up to that point, no change in
> > the machines noise as a tap digs in.
> >
> > I get my spindles index from a screw silly glued to the side of the
> > drawbar retaining cap by way of an ATS-667 watching it go by.
> >
> > > > -----Original Message-----
> > > > From: andrew beck [mailto:[email protected]]
> > > > Sent: January-28-21 1:14 AM
> > > > To: Enhanced Machine Controller (EMC)
> > > > Subject: Re: [Emc-users] Fanuc Servos?
> > > >
> > > > You can buy Chinese yaskawa copy ac servo drives 2.4kw for like
> > > > 260usd.  So it's just not worth it now.  I just sold my fanic
> > > > drives in the end.  Its so nice to just bolt on some matched
> > > > servo drives that just work out of the box.
> > > >
> > > > On Thu, 28 Jan 2021, 14:20 Jon Elson, <[email protected]> 
wrote:
> > > > > On 01/27/2021 11:35 AM, Todd Zuercher wrote:
> > > > > > How useable are Fanuc's servos and amps with Linuxcnc?  My
> > > > > > understanding
> > > > >
> > > > > is that it is very involved to try to force them to work with
> > > > > anything other than a Fanuc control
> > > > > I make converters for the two most common types of Fanuc
> > > > > encoders used on brushless motors.
> > > > > I also make a digital servo amp for them that can be used
> > > > > with my PWM controller.
> > > > > The older "red cap" motors had encoders with standard
> > > > > quadrature plus index output, but the commutation signal was
> > > > > proprietary.  I have a board that converts the commutation
> > > > > to industry-compatible "Hall" signals.
> > > > >
> > > > > The newer type is serial, but my converter produces
> > > > > industry-compatible quadrature plus index, plus the "Hall"
> > > > > signals. Note there are absolute and incremental versions of
> > > > > these encoders.
> > > > > The problem with the incremental versions, like (alpha)I64,
> > > > > is that they are lost when power is applied, so they need
> > > > > you to crank the motor past the index location by hand after
> > > > > every power on, before commutation is available.  So, these
> > > > > encoders need power-off brakes and battery backup if the
> > > > > control is ever turned off.
> > > > > The absolute version have additional low-res data tracks
> > > > > that allow the encoder to know the angle immediately at
> > > > > power-on, so no battery is needed to have commutation
> > > > > immediately on power on.
> > > > >
> > > > > Now, the Fanuc servo amps are more difficult, as about 1984
> > > > > they stopped releasing any documentation on their
> > > > > electronics.  So, it is essentially impossible to find any
> > > > > schematics or connection info for their amps.  Most of the
> > > > > brushless amps take SIX PWM signals per axis, so
> > > > > the controller sends separate PWM to EACH transistor.  This
> > > > > moves all the smarts to the controller, but it complicates
> > > > > things a bit.
> > > > >
> > > > > Jon
> > > > >
> > > > >
> > > > > _______________________________________________
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> > > > > [email protected]
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> > > >
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> >
> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > If we desire respect for the law, we must first make the law
> > respectable. - Louis D. Brandeis
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
> >
> > _______________________________________________
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>
> _______________________________________________
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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