Is the tension on a slipping belt higher than just before it slips?   It might 
be less
After all, the slipping belt has stopped transmitting torque.    This is the 
real question
I’ve never measured.

A really cheap solution is to put a low-amp fuse on the motor.  Not a breaker,
a fuse and keep them in a locked cabinet.  People will soon learn to take it 
easy.




> On Jun 7, 2025, at 7:58 AM, Roland Jollivet <roland.jolli...@gmail.com> wrote:
> 
> Why don't you use an idler pressing on the back of the belt, on the tension
> side,  indenting it slightly. If the tension is too great it will move the
> idler outwards and trip an Estop. Probably RC the signal so it doesn't trip
> on spurious conditions, like start-up.
> 
> Roland
> 
> 
> On Fri, 6 Jun 2025 at 20:53, Dave Engvall <dengv...@charter.net> wrote:
> 
>> I apologize in advance for being off topic but need ideas (cheap and easy)
>> for shutdown of a machine (Jet 25”  planner) when overloaded, eg the drive
>> belts are making high pitched sounds. My thought are: tach/generator on
>> drive shaft and slave shaft. Integrate the voltage on each and trip when
>> the integral hits a certain difference.
>> 
>> I’m open to other approaches. : suggestions ?
>> Machine is not mine but part of a makerspace with both good and clueless
>> users.
>> Thanks !
>> 
>> Dave
>> 
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>> 
> 
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