8 years or UNLIMITED miles as of last week - retroactive and transferrable, 
too!  MW


On 20 Aug 2014, at 02:50, Dennis Miles via EV wrote:

> Peri,  Watch the video, You Tube title is: " eSamba EP 29  TESLA style
> fuses " The many parallel packs in series  depend upon each pack not having
> multiple failures, one or two in each pack are no problem there are about
> 50 cells in each parallel group.  If a catastrophic failure should happen
> and a cascade of the cell fuses blow, the car just stops and you get the
> battery pack replaced under warranty the first 8 years or 100,000 miles.
> (in a TESLA)
> 
> Dennis Lee Miles
> 
> (*evprofes...@evprofessor.com <evprofes...@evprofessor.com>)*
> 
> * Founder:    **EV Tech. Institute Inc.*
> 
> *Phone #* *(863) 944-9913 (12 noon to 12 midnight Eastern US Time)*
> 
> *Educating yourself, does not mean you were **stupid; it means, you are
> intelligent enough,  **to know, that there is plenty left to learn!*
> 
> *          You Tube Video link:  http://youtu.be/T-FVjMRVLss
> <http://youtu.be/T-FVjMRVLss> *
> 
> *    NEW You Tube Video link: *http://youtu. be/Pz9-TZtySh8
> <http://youtu.%20be/Pz9-TZtySh8>
> 
> 
> On Tue, Aug 19, 2014 at 9:12 PM, Peri Hartman via EV <ev@lists.evdl.org>
> wrote:
> 
>> So, if you want individual fusible cells, then a bus bar on both terminals
>> won't work.   One side can be spot welded but the other side needs the fuse
>> wire - or something.  Not sure how that could be done in this model.  Does
>> Tesla really have each cell fused?
>> 
>> Part of my idea is to make each module easy to connect and swap out, if
>> needed.  Also easy to pack into a tray.
>> 
>> 
>> Peri
>> 
>> ------ Original Message ------
>> From: "Dennis Miles via EV" <ev@lists.evdl.org>
>> To: "Lee Hart" <leeah...@earthlink.net>; "Electric Vehicle Discussion
>> List" <ev@lists.evdl.org>
>> Sent: 19-Aug-14 5:29:00 PM
>> Subject: Re: [EVDL] CALB bolt terminals getting hot -
>> 
>> The cells in the TESLA pack are a group in parallel then the parallel
>>> groups are wired in series for the desired voltage, The key to pack
>>> survival when a cell fails is a fusible link (Correctly sized short length
>>> of wire) in series with each and every cell then any malfunctioning cell
>>> is
>>> isolated when the link opens. (Reducing pack capacity about 2%.)
>>> 
>>> Dennis Lee Miles
>>> 
>>> (*evprofes...@evprofessor.com <evprofes...@evprofessor.com>)*
>>> 
>>> * Founder: **EV Tech. Institute Inc.*
>>> 
>>> *Phone #* *(863) 944-9913 (12 noon to 12 midnight Eastern US Time)*
>>> 
>>> *Educating yourself, does not mean you were **stupid; it means, you are
>>> intelligent enough, **to know, that there is plenty left to learn!*
>>> 
>>> * You Tube Video link: http://youtu.be/T-FVjMRVLss
>>> <http://youtu.be/T-FVjMRVLss> *
>>> 
>>> * NEW You Tube Video link: *http://youtu. be/Pz9-TZtySh8
>>> <http://youtu.%20be/Pz9-TZtySh8>
>>> 
>>> 
>>> On Tue, Aug 19, 2014 at 7:32 PM, Lee Hart via EV <ev@lists.evdl.org>
>>> wrote:
>>> 
>>>  Peri Hartman via EV wrote:
>>>> 
>>>>  To take this to a traction pack, I would want to try a similar design
>>>>> where strings of cells are spot welded in parallel for the desired
>>>>> current load. As I understand it, you can put as many in parallel as
>>>>> you
>>>>> want and control them with a single BMS unit.
>>>>> 
>>>>> 
>>>> Well... There are those that believe this, and it is certainly done.
>>>> 
>>>> However, think about failure modes: Sooner or later, a cell will fail.
>>>> What happens if one of the cells in parallel shorts? All the rest will
>>>> dump
>>>> all their stored energy into that one shorted cell. That is very likely
>>>> to
>>>> result in a burst cell or even a fire. And packed like this, once one
>>>> cell
>>>> starts burning, it can set the rest on fire.
>>>> 
>>>> When laptop manufacturers connected their cells directly in parallel,
>>>> there were some dramatic failures and fires. Since then, reputable
>>>> manufacturers are using cells with *internal* fuses and safety devices.
>>>> Hobbyists and el-cheapo manufacturers aren't likely to use such cells.
>>>> 
>>>> --
>>>> The principal defect in a storage battery is its modesty. It does not
>>>> spark, creak, groan, nor slow down under overload. It does not rotate.
>>>> It works where it is, and will silently work up to the point of
>>>> destruction without making any audible or visible signs of distress.
>>>>         -- Electrical Review, 1902
>>>> --
>>>> Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
>>>> 
>>>> _______________________________________________
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>>>> group/NEDRA)
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>>>> 
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>>> 
>>> 
>>> 
>> _______________________________________________
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