Quite a lot of use of these on VisforVoltage forum - mostly in Vectrixs 
(electric scooter).  MW


On 24 Mar 2015, at 17:10, Jay Summet via EV <ev@lists.evdl.org> wrote:

> I am now the new owner of a totaled Nissan leaf purchased at a salvage yard.
> 
> I'd like to hear any first hand accounts or links to tutorials/howto's/photos 
> of anybody who has done this before.
> 
> The plan is to drop and disassemble the battery pack, and re-package the 
> modules into sixteen set of 3 modules in parallel. (16S3P) This will replace 
> my 20 X 6v golf cart batteries (120 volt) lead acid battery pack in a few 
> months.
> 
> I am seeing advice on:
> 1) How to drop the battery pack safely. I don't have a lift, but do have a 
> large concrete pad. My current plan involves multiple floor jacks under the 
> battery pack.  I know about the battery disconnect on the back passenger 
> floor, but was wondering if there was a suggested side of the pack to drop 
> first, how it disconnects, anything special to watch out for, etc..
> 
> 2) Specialized tools needed. Any tricky bolts/screws I'll need to purchase 
> special tools for?
> 
> 3) Advice on pack disassembly.
> 
> 4) Does anybody sell bus-bars that would be appropriate for a 3-5 cell 
> parallel pack? If I make them myself, any suggestions for material type, 
> size/width? The plan is to connect each "pack" of 3 cells in series using my 
> existing lead acid connection cables. (basically, replacing 20 6 volt 
> batteries with 16 7-8 volt batteries...)
> 
> As one Leaf has 48 cells, I'm using 3 cell packs for now, but am considering 
> leaving room to expand each pack into 4 or 5 cells later...(extra holes on 
> one/both ends of the bus-bars that stick out a bit...)
> 
> 5) I'm leaning strongly towards the MiniBMS boards for leaf cells, one per 
> parallel pack of 3 cells, comments one way or the other?
> 
> 6) I'm willing to pay $200-$300 for some type of automated battery 
> charger/discharger with logging suitable for using on an individual 2S Nissan 
> leaf module. (To test and possibly bin the modules). Anybody know of an RC 
> type charger/tester that supports the 4.2v cells and can handle 60+Ah 
> discharge? (speed isn't terribly important...)
> 
> Thanks,
> Jay

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