I'm researching this as well, and there are gaping holes in my salvage pack 
research.

Not wanting to hijack the thread, but along these lines (as an Electravan owner 
myself...) has anyone successfully found a good salvage option that can easily 
break down to a 144v pack?  (or in my case, I can go up to 156v with my DCP 
Raptor)

I know the 360v Leaf g1 pack can drop down cleanly to ~120v as Jay described.  
I've seen people add another 48v to a g1 Volt pack to get to a clean 144v at 
~20kwh, but there's the challenge of finding and adding a new module that mixes 
well with a pack from another car which seems less than ideal.

Do we former (or trying to be former) lead folks have any other options in this 
range, so we don't have to upgrade a bunch of other components?   I don't know 
much about the Fiat, BMW or Tesla packs or any of the latest gen packs that are 
in the cars from the last couple of years.  At some point I'll get more into 
the googling side of tracking down all of that info, but it hasn't naturally 
bubbled up in my travels.  Surely there are people out there who came at it 
from this same angle of just trying to swap the batteries+bms from our previous 
system and that's it.

I know the Volt packs are a bit more challenging to break down to the cell 
level and you mostly have to stick to the "module" level, which makes the Leaf 
such an attractive option, since those cells are a bit more atomic and 
reconfigurable at essentially 2 cells per brick.  I'd be curious - aside from 
other needs like cooling and the like - if anyone has had success at the 144v 
level or knows what packs can most easily get us there.  🙂



________________________________
From: EV <ev-boun...@lists.evdl.org> on behalf of Jay Summet via EV 
<ev@lists.evdl.org>
Sent: Friday, October 23, 2020 12:58 PM
To: ev@lists.evdl.org <ev@lists.evdl.org>
Cc: Jay Summet <j...@summet.com>
Subject: Re: [EVDL] Lead Acid Replacement

I replaced my 20 6v lead acid golf cart batteries with a full Nissan
Leaf pack (48) modules (3 parallel, 16  sets of 3 in series) for a
nominal 128v pack (130 volts fully charged).

The weight was much lighter, and the range was much better (and the
longevity is better as well!)

You definitely do need a good BMS  (the Mini-BMS I used works OK as an
alarm circuit, but doesn't balance well enough....).

I recommend the ThunderStruck motors 2500 charger (with EVCC and j1772
inlet if that is important to you) for a 2.5 kW charging solution that
is relatively inexpensive.

Jay

On 10/23/20 3:49 PM, John Lussmyer via EV wrote:
> On Fri Oct 23 11:54:06 PDT 2020 ev@lists.evdl.org said:
>> Pack: 102V, 17 X 6V @ 125Ah, ~12KWh
>> Controller: 144V @ 500A Open Revolt
>> Motor: Series wound Ge 20Hp 90V
>> SOC: Proprietary original analog based on voltage
>> BMS: None.  Balanced by overcharge
>> Charger: Original Leslie transformer based
>
> I'm using used Leaf modules in my Truck.
> Assuming 8.4v per module (fully charged), You could use up to 17 in series. 
> (might want to drop back 1 or 2 to keep from getting too close to controller 
> limit)
> New modules are 60AH, old used ones like mine are more like 40AH.  So 
> assuming old modules, to get a similar AH capacity, you'd need 3 in parallel.
> This would still likely give you more range than the Lead pack, as they would 
> be lighter, and a somewhat higher voltage.
>
>
> --
>
> Worlds only All Electric F-250 truck! 
> http://john.casadelgato.com/Electric-Vehicles/1995-Ford-F-250
>
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