Hi Cody:

Just learned late last night that there is indeed an affordable way to pump 
"fidobe" papercrete -- using a 3" trash pump. So maybe I WILL be able to pour 
upright slipforms in place. Just didn't want to do it a bucket at a time, 
especially when the bucket has to be lifted above my waist and shoulders and 
carried up a ladder and will probably weigh about 40 lbs per wet bucket load.

Pouring 4x8 by 6 inches thick forms lying flat on the ground is much easier 
than the bucket-carrying system. Let them cure for two weeks, Stack them on 
pallets and tarp them, then tilt them up into place when ready. 

Can back the mixer right up to the laid out forms and open the shoot and let 
the stuff pour into them.

But pumping 4'x8'x1' or 4x4x1 upright slipforms in place might be a 
labor-saver. Eliminate some steps, as you suggested. Still will have to wait a 
couple weeks between rounds for the forms to cure before adding the next round 
atop the last. Soit  would slow things down that way. Can't just pour all the 
wall forms needed in one week and wait two weeks for them to cure. And then 
start putting them into place on the frame.

Even if pumping into upright slipforms, would still need to pour the roof 
triangles flat on the ground and then lift them into place when cured.

-- The adventure continues.

This is going to be an innovative hexayurt!

-- ken winston caine

----- Original Message ----- 
From: Cody Firestone 
To: hexayurt@googlegroups.com 
Sent: Wednesday, July 27, 2011 9:53 AM
Subject: Re: [hexayurt] re: questions re: my plans -- was re: Harbor Freight 
has hot knives... and <snip?


OK, so now I understand .


So using the "Papercrete" and some steel framing, you intend to build a 
Hexayurt for a feasibility study, not necessarily to move in as a primary 
structure.  Right?


Have you considered the use of Papercrete mix in a ferro-concrete matrix?


I was checking out the photos, so it looks like after the big blocks of 
Papercrete are laid on top of a wooden or steel structural frame,  you would 
cover with chicken wire, then smooth over with a more conventional type of 
concrete to finish it out.  The photo caption said he also used a layer of poly 
sheeting under the blocks for water proofing.


SO, not having worked with Papercrete directly i have a few questions to ask, 
not that i need actual answers, but things that come to mind while planning to 
build with this stuff:


1. What is the waster absorption of Papercrete after it is cured.  Would it be 
absorbent, increasing it's weight significantly and causing a structural 
collapse?


2. If it DOES absorb water, what waterproofing material would you use?


3. Ferro-Cement technology could build your roof much lighter and with more 
artistic possibilities.  Basically you build a chicken wire and rebar "cage" 
then press concrete into the matrix.  It hardens and there you are.


If you are doing this on a roof, you use burlap or builders canvas on the 
underside to keep it from "slumping" and you use a very "dry" mix of concrete.


If using the Hexayurt design, i think you could build a rebar framed Hexayurt 
panel, then wire them together in position.  THEN fill them with Papercrete 
with a topping of regular cement to seal it up.


you could make the thickness whatever you wanted, and it would not require the 
two step process of forming the "stones" and then building a separate steel 
frame to put it up.


Since this is a permanent structure, you might as well go ahead and do the 
ferro-cement.


the Hexayurt would look more "dome" like.














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