Hey Brusier! I'd be glad to help!

1. Yeah, I don't see why not. If it's the kind of foil tape that I'm used 
to, it has that sticky paper backing, yeah? My only concern would be that 
the foil *could* maybe, might, potentially come loose-ish; whereas masking 
tape or similar is a single layer. But that's a small concern, and a really 
big IF. Since the point of pre-taping is to avoid having to apply cement 
directly to the foam; as long as you have a higher vinyl-to-rmax contact 
than you do vinyl-to-tape, then you should be good. I suspect the foil on 
the tape is probably as good as the foil on the rmax, and that holds just 
fine. We even swapped out the masking tape at one point for all-weather 
duct tape and that also did the job.

2. I wanted to have at least 2 inches of contact on each side of the gap so 
I used 4" wide strips for the tight hinges and 7" wide strips for the loose 
hinges. My boards were 1.5" thick, so that's where the extra 3" went. After 
pre-taping, I had about 1.75" of direct vinyl-to-rmax contact and sometimes 
even closer 2" because of the mitered edge being nearly as wide as my tape.

3. If you can do it, I would do it. Even though the application is more 
involved, you are essentially making a strong thick "tape". Wherever you 
would have thought of using tape, VCC will be a good, more permanent 
solution. The doors on my dome were hinged with vinyl and they worked 
really well. The great thing about vinyl is that you can choose different 
thicknesses to suit your needs, and many are nearly crystal clear, perfect 
for windows.

4. Definitely buy a few yards and cut it really long. That's what I would 
do if I were you. While it's not entirely frowned upon to use two pieces 
end to end, you'll need to note that when you pull off any BFT that you *do*
 end up using, it will be tricky to not pull up the second strip of vinyl a 
little. Contact cement can be stronger than the adhesive of BFT, but not 
always, especially if it was tape that didn't have a lot of exposure.

5. Yeah, a hand roller would be brilliant! I'd still recommend to brush on 
the contact cement, wait a couple mins, then unroll a strip of vinyl onto 
it, but we did spend a lot of time using our finger nails or glass bottles 
to press down the vinyl. A little 2-3" hand roller just might be my next 
bit of gear in my dome maintenance kit. Thanks for the reminder! You'll 
almost never get all the bubbles out because the glue will be very very 
tacky. Slowly unrolling the vinyl onto a tacky glue surface is your best 
chance at fighting lots of bubbles. Any that do form will likely go away as 
the cement cures.

As for the contact cement coming loose, YMMV. Mine hasn't yet and it's just 
about to be 1 year old, having only ever seen 8 days of sun last year. The 
contact cement now has a "tan" and is a bit more "Pacific Islander" than 
"cat pee yellow", but feels just as strong as the day I put it on. The dome 
only needs small maintenance (due to careless tape cutting/removal) but has 
no issues otherwise.

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