> So, we are back to square one which means editing the GERBER files or > choosing a different manufacturer....
OK, I fixed the problem by hand and made my manufacturer happy. Here is what I did: - Opened the Gerber files (inner layers) in GerbView and looked at via pads and what dcode number is assigned to them (in my case D22) - Opened the same file in any text editor and found line (in my case) '% ADD22C' somewhere at the beginning of the file - On that line I changed the size of the pad to be larger. This one change changes all same sized pads on this layer. Make sure you have enough clearance between the new larger pads and the other tracks/zones - Change all inner layer files the same way - Check your new files in the GerbView and/or run it through some kind of Gerber file checker Martin