I wrote:

>Can anybody identify the maker of the axle in the enclosed photo, and 
>perhaps the source of another one?

So in the last few days I've searched around quite a bit, given that I've 
been quarantined at home with Norovirus.  Matco says "never made that", 
Tracy O'Brien says "nothing like it", not a Grove, Cleveland, nor 
Quicksilver. Steve Glover thinks it may be a Diehl, and may have one he can 
send me if he can locate it.  I have a lathe and could make a new one, but 
my workload doesn't make that appealing, as there's an awful lot of material 
that would need to be removed to get there, given that I'd have to start 
with 2.5" diameter round stock and turn most of it down to 5/8".

Or I could just heat it cherry red and whack it back to almost straight and 
be happy, but I'm a little concerned about heat treatment.  Given how weak 
the material apparently is, it's  fairly mild steel anyway.  For the moment 
I've done what any smart KR builder would have done...rotated it 180 degrees 
and now the wheels are almost perfectly vertical, rather than cambered out 
at the bottom.  I may just leave it that way too!  The alignment was out of 
whack before I disassembled everything (toed out, which explains a lot), so 
once I get it back to the airport with wings, full fuel, and a pilot in the 
seat, I'll check alignment again and make some aluminum shims to nail it 
down perfectly.

For those interested in alignment, see how I did N56ML's at 
http://www.n56ml.com/kgear.html .   A cheap laser level from Harbor Freight 
was used to project a laser line from the outer edge of the wheels or tires, 
with reproducibly good results.  I did the same thing last night on N891JF 
(darkness helps to see the laser line), and it took about 15 minutes total, 
and was very informative.  With no load and no shims, the pilot's side is 
toed in 4.8 degrees and the passenger side is toed in 3.1 degrees.  The 
wheels are both within a degree of vertical, but loading it will certainly 
change all of this enough to warrant waiting til it's "ready to fly" before 
checking again and correcting.

The entire brake system has now been rebuilt to almost new condition and is 
mostly reinstalled, so progress is being made.  I guess the same could be 
said for the whole airplane... I'll have an entirely new KR2 when I'm 
finished...

Mark Langford
ML at N56ML.com
website at http://www.N56ML.com
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