Very nice. I thank you for sharing with us.
Could you show me a closer look at the stepper motor on the head stock? I cant 
see how you mounted it, But as for me I like what I see.
Good job and again Thanks.

C.A.G.
  ----- Original Message ----- 
  From: Chainlink 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Saturday, August 04, 2012 4:52 PM
  Subject: Re: Legacy Parts


  Hi everyone, thought I'd chime in since my name was mentioned. Yes I do still 
use my converted 1200 as a CNC mill. I'm exceptionally happy with the 
automation it has provided for the simple things that I like to do. I did start 
from the advantage of already having steppers, drives and a power supply from 
another CNC project that I tore down. You know how it is with me and photos, 
hopefully they'll show up :) If they do show up, you'll notice that it's a 
pretty simple bolt-on setup. I'm totally happy with the way I did it even 
though it is a bit cobbled together and imperfect.


  I get about 60IPM rapids on the X and Y, 30 on the Z and 60 on the A. Whip on 
the X leadscrew gets too bad above 80. I have a 6:1 gear reduction on the A 
axis, and I just changed to a 3:1 on the Z because I was losing steps when 
raising the router. X and Y are direct driven. All steppers are NEMA-23 387oz.


  The biggest problem I have to deal with is the rack on the carriage when 
changing X directions. I'm actually happy with the lead nut on the X and Y and 
don't see a problem with it. The second biggest problem is that I need to have 
some kind of set screw on my self centering chuck. It spins fine in the one 
direction but it loosens when it spins the other direction. There was some chat 
on here  previously about a stop collar with a pin in it, but I haven't been 
able to find one and implement it yet.


  Please keep in mind that I do simple things with my CNC setup. I run simple 
commands in mach3 to make stock round--on 1.625 square stock 48" long, I'll run 
a command like G0 X48 A192 for a 1/4" cut the length of the blank. I very 
successfully cut threads in my 1.5" rods (at 5tpi) which was my original 
intended purpose for the upgrade.

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