Joe,

I think the number of guys that have made their own bits could be counted on 
one hand and those that know a guy that could make a bit on two hands, and 
those that have actually done it back on one hand again!  You're in a different 
league than the majority of the players, but that's not a bad thing.  It brings 
other in the group up a level if they choose to understand how things work.

Anyway, when designing I decide if I want the sides to match ( even or odd 
number of twists )  Look at the resulting angle of the line that I want on the 
piece ( a little math converts to the pitch of the gears ) then match the pitch 
to the number of starts and profile and width of the bits that I have.  That's 
if I'm feeling anal and have a client that wants drawings.  Other wise I look 
at what gear is on the machine and free style it.  There's a lot of creativity 
between the gaps of the router bit.  Over lapping is interesting to.  It all 
depends on the what the finished projects flexibility is.   

-Tim

  ----- Original Message ----- 
  From: 'joe biunno' via Legacy Ornamental Mills 
  To: legacy-ornamental-mills@googlegroups.com 
  Sent: Monday, May 12, 2014 2:50 PM
  Subject: Re: time for a question or two......


  tim...between the standard gears, the .25X set, the .50X set and the 2X set 
just about all pitches anyone would want are covered( a total of 28...with 3 
duplications)...we even played with mixing gears from different sets, but the 
difference in pitches is negligible...again, i'll assume most of the legacy 
guys design around the router bit...whereas we design first, and then find the 
bit that will work with our design, whether we order a custom bit or make it 
ourselves...joe

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