I am going to be in Mi. the end of January, maybe we could all meet at Kens place
Mike
OK
On 12/14/2014 8:12 AM, CURTIS GEORGE wrote:
Call and We can see. If I need to take some time off form work I will. I leave for work at 415am and I get home appx. 430pm. (mon-fri.) I work some saturdays if need be, sundays I do not work. (but I am on call just in case.) Let me know when you are in town and we will get together.
C.A.G.

------------------------------------------------------------------------
*From: *"Kavat 48" <[email protected]>
*To: *[email protected]
*Sent: *Sunday, December 14, 2014 8:43:09 AM
*Subject: *Re: Inside-out turning video

The DC motors will likely come in handy Curtis, and I would very much like to take the time to visit. Are week-ends, or a weekday better for you?. This is our slow time, so anything works for me. ken

On Sun, Dec 14, 2014 at 8:17 AM, CURTIS GEORGE <[email protected] <mailto:[email protected]>> wrote:

    Hay Ken.
    I sent you a note on your link.
    I have lots of DC motors and even more ideas to show you. if you
    can get to my side of Detroit.
    C.A.G.

    ------------------------------------------------------------------------
    *From: *"Kavat 48" <[email protected] <mailto:[email protected]>>
    *To: *[email protected]
    <mailto:[email protected]>
    *Sent: *Sunday, December 14, 2014 6:27:37 AM

    *Subject: *Re: Inside-out turning video

    I should probably take the time to go through the history of
    everything you all have shared CAG., so I will not have to
    re-invent the wheel with every new process. That is not the way a
    real man does it however.  That would be like stopping to ask
    directions on a road trip, and I am not certain it should be
    considered it at my age.  Is there a link to the "archives"?  I
    will take a picture when one of my sons has time to show me how to
    turn on the camera on the I Phone they thought I desperately
    needed.  (Already dropped the slippery bugger & will pay $130 to
    get it in the proper condition to be dropped again. Not certain I
    should, as the cracks in the glass give my fingers some traction.)
     Our products are at @ cheesebrough.com
    <http://cheesebrough.com>.  You will notice they are much simpler
    than what your group typically works with.  We are playing with
    new machines here because our mill burned in 2013.  It was line
    shaft driven, so I am having an interesting time converting my
    thinking from that simple technology to the world of extruded
    aluminum, linear rails, processors, etc..  (Our table saw was all
    wood with a replaceable thin metal top, and built on site in 1876)
    The fire occurred at the peak of our season, so we ordered a 96"
    VEGA duplicator, along with all of the other tools we would need
    to stay in business, to keep things moving.  It has taken us 18
    months to get caught up enough to have the time to look into
    building custom equipment.  (If you know anyone in the SW MI area
    that is involved in that, I would love to hear about them.) It
    looked like Legacy was the system "type" that would work for us,
so we picked up two used units and started fiddling with them. Any information that you feel would be of help in moving us along
    would certainly be appreciated.
    Best, Ken

    On Sat, Dec 13, 2014 at 3:36 PM, CURTIS GEORGE
    <[email protected] <mailto:[email protected]>> wrote:

        Ken can you show us some pictures of your process/machine, as
        well as some of your products.What you are suggesting sounds
        very much like something that we have talked about a few years
        back. Just perhaps I or someone with in the group could help
        figure out how to fix you problems. Burrney used the V track
        and made it work. Here is his  old pix's and the postings can
        be found in our archives.
        gota run.
        That's it for now.
        talk latter.
        C.A.G



        ------------------------------------------------------------------------
        *From: *"Kavat 48" <[email protected] <mailto:[email protected]>>
        *To: *[email protected]
        <mailto:[email protected]>
        *Sent: *Saturday, December 13, 2014 10:01:44 AM

        *Subject: *Re: Inside-out turning video

        Thanks Joe.  Our small shop has been working to improve the
        movement on a Legacy 1100. The exotics we are working with
        seem to have overly much fine dust, and it has been difficult
        to keep the linear movements smooth, even with generous
        applications of dynaglide.  I came across the "V" track / "V"
        wheel system in researching it and got some in, but the track
        is a bit "wiggly", and we felt that the labor in getting it
        mounted within tolerance might climb near the cost of a higher
        quality system, so are back on the search.  We are not
        concerned with the additional deck height of the router, as we
        will likely make a new deck for whatever we find will work for
        us.  Truthfully, I hesitated to cannibalize the 1100 at first,
        but it no longer resembles the catalog photo.  We
        use only the extruded framing & acme drive, and dropped a midi
lathe head and tail stock into two of the rails for turning. Our lathes turn only a profile and we cut from the side with
        down spiral straight bits.  No tricks like I see many of you
        can accomplish with the Legacy. That will come after we have
        figured out how to make the machine do it's part in paying the
        rent. We will look into the PBC.

        In another machine direction, (But in quietly following you
        guys over the past year or more, I have noticed that you enjoy
        making custom machines out of the scrap pile from the bakery
        next door. - Having been a woodworker for some years Joe, I
        assume you have found the ideal location with a bakery on one
        side of your shop and a micro brewery on the other.)  Now that
        we are over the original angst all cannibalslikely have about
        their activities, we found a  Legacy 650 and strapped it to an
        old 36" Delta to make a quick copy lathe for small, simple
        turnings. To cut the pattern, we mounted a small 1 1/4 HP
        router at the pattern stylus pin location on the 650 Z axis
        table.  For a pattern board, we fasten a piece of hardboard,
        UHMW, or whatever is handy, to a plywood bed we installed
        between the upper X axis extrusions,  We mount
        the original (or even a pattern cut from plywood) in the Delta
        lathe, and insert an old router bit or straight pin in
        the deactivated cutting router to follow its profile.  We fire
        up the small router, plunge it into the blank pattern board,
        and carefully move the follower pin installed in the cutting
        router along the original part, while the small router cuts a
        pattern slot of the original's profile in the blank.  (A
        spring helps keep pin pressure on the original.)  We then
        deactivate the small router, and if we had used a 1/4" bit to
        cut the pattern for instance, just replace it with a short
        length of 1/4" rod and plunge it back into the pattern slot as
        a follower.  We then remove the follower pin from the cutting
        router and re-install the cutting bit & turn a copy. (We did
        need to make a rough-in pattern to remove the bulk, and finish
        pattern for one project.)  We take great care to deactivate
        the routers through all of the changeovers required from
        pattern follower to pattern cutting.

        Best, Ken


        On Fri, Dec 12, 2014 at 5:49 PM, 'joe biunno' via Legacy
        Ornamental Mills <[email protected]
        <mailto:[email protected]>>wrote:

            hi ken,
                      what i would like to use is a low profile set up
            from PBC...or a similar design from another company,
            hopefully cheaper than PBC...the overall height on the PBC
            piece is 5/8"(that is the total of the rail and
            carriage)...the travel in the legacy Z axis can certainly
            compensate for that without any worry of losing router bit
            depth...if you also add this set up on the Y axis,  now it
            is a total of 1 1/4"...might be an issue, but i have
            already compensated for any lose in router bit depth when
            i upgraded my Z axis...i would attach the PBC rail
            directly to the legacy aluminum extrusion with some t-nuts
            that i picked up a sample of from mcmaster-carr...they fit
            the legacy rail perfectly, just need a little filing on
            the bottom corners, which does not effect the tightness of
            the fit and lightly skim the top of the t-nut...it has a
            1/4"-20 thread and the existing rail mounting holes would
            have to be enlarged just a bit...but if you do this
            carefully,with a tight tolerance, it should be self
            centering onto the legacy rails...attaching the legacy Y
            axis to the PBC carriage would be done in a similar
            fashion, but it would require being a bit more meticulous
            when laying out and drilling the holes in the
            carriage...google "PBC low profile" and you should get
            right to it...problem being their rails and carriages are
            a bit on the expensive side...hope this helps...and also
            need to mention, i did get a free sample of rail(5") and a
            carriage from PBC, so i have a pretty good idea how all of
            this can work...any questions, keep them coming...thanks...joe

            On Friday, December 12, 2014 5:20:01 PM UTC-5, Old Mill
            wrote:

                What linear setup do you prefer to use Joe, and do you
                attach the rail directly to the extrusions or use an
                adapter plate?
                Thanks, Ken (New Legacy user using old Legacy)

                On Fri, Dec 12, 2014 at 3:42 PM, 'joe biunno' via
                Legacy Ornamental Mills
                <[email protected]>wrote:

                    ok mac, i see where you want to go with this...a
                    little "legacy" envy perhaps?...LOL!...but hey!,
                    it is what it is...i'll volunteer an update to
                    give you some additional comeback fodder...still
                    waiting for the linear bearing gods to shine down
                    on me before i can do that mod...might come as a
                    surprise to mac, but i do have budget
                    issues!...the machine is running fine with the top
                    hats in place, so no great necessity to do that
                    upgrade...all the bells and whistles i made for
                    the machine are working just as i had intended
                    them to, so no quirks there...on the horizon, i am
                    thinking of trying to increase the diameter
                    capacity of my "monster mill"...why? you
                    ask...because bigger is better...just ask
                    mac...have everything worked out, except the
                    meshing of the gears...has this subject ever been
                    discussed in this group before?...anyone care to
                    offer any ideas?...recently acquired a two spindle
                    carving machine...and, of course, modifying it a
                    bit to better suite our needs...and certainly a
                    happy holiday season to all, including
                    mac!...LMAO!...joe "if we buy it, we modify it!"
                    biunno

                    On Friday, December 12, 2014 12:26:31 AM UTC-5, Va
                    Oak wrote:

                        I like your suggestion to just make the
                        ornament stock a couple inches longer and lop
                        off the glued ends to separate them.
                        I was jesting re: you celebrating Christmas on
                        an "opposite cycle" (in your mid-winter) from
                        the northern hemisphere - 25 December is 25
                        December everywhere (within 24 hrs) - same for
                        1 January.   :-)
                        Of course Joe w/the Monster Mill in New York
                        will tell us that NO ONE celebrates New Year's
                        like they do in New York!  Right, Joe?
                        Mac
                        
------------------------------------------------------------------------
                        
------------------------------------------------------------------------

                            -----Original Message-----
                            From: Bill Bulkeley
                            Sent: Dec 11, 2014 9:43 PM
                            To: [email protected]
                            Subject: RE: Inside-out turning video

                            No our Christmas and new year is at the
                            same time the difference here is the
                            summer holidays start strait after
                            Christmas so instead of just a long week
                            end for Christmas it’s like 4 weeks long

                            Better for the kids i feel and one of the
                            pass times here at Christmas is swimming
                            be a bit hard getting through all that ice
                            over your way to do that lolol

                            As for the inside out ornament, splitting
                            it in half instead of doing it like the
                            guy in the video did just make your blank
                            longer and cut the glued ends off with the
                            drop saw to get them apart much easier

                            Bill

                            *From:*[email protected]
                            [mailto:[email protected]]
                            *On Behalf Of *[email protected]
                            *Sent:* Friday, 12 December 2014 12:36 PM
                            *To:* [email protected]


                            *Subject:* Re: Inside-out turning video


                            Curtis,
                            Thank you for sharing that link.  That is
                            a beautiful piece.  I just wish I could
                            understand Italian (I think that's what he
                            was speaking.) - I'd have gotten even more
                            out of it.  It's my guess that in the
                            beginning he was addressing the
                            importance/value of the grain of the wood
                            he was using - and how to achieve the
                            effect he did.

                            I would have eased/beveled the 4 edges
                            that form the glue lines at the top and
                            bottom so that when it's time to split it
                            apart you have a groove exactly where the
                            joints are - aligning the knife/splitter
                            exactly where it needs to be.

                            I wonder what the species of wood were
                            that he used - they were a nice combination.

                            At the rate we (The Group) are
                            "communicating" of late - I'd better send
                            my "Merry Christmas and a Happy, Safe, and
                            Prosperous New Year to all" wishes right now.
                            (Bill - do you folks celebrate New Year's
                            "opposite" us - like you do winter -
                            summer?  so you celebrate New Year's on
                            July 1? :-)   JK!)
                            Mac

                            
------------------------------------------------------------------------
                            
------------------------------------------------------------------------

                                -----Original Message-----
                                From: CURTIS GEORGE
                                Sent: Dec 11, 2014 7:49 PM
                                To: Legacy-Ornamental-Mills
                                Subject: Inside-out turning video


                                https://www.youtube.com/watch?v=adgB1z-hGVQ
<https://www.youtube.com/watch?v=adgB1z-hGVQ> Inside out turning.

                                Bill introduced us to inside-out
                                turning a few years back.,In this
                                video,The turning is done on the
                                lathe. but I feel that the Legacy
                                could do as well or better, in some
                                cases.

                                Dose anyone have any Christmas ideas
                                or projects that could be done for a
                                Holiday gift project?

                                Come on people, Lets start talking.

                                And and all ideas are welcome.

                                C.A.G.

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