Loren Faeth wrote:

The 240D clutch is not made for the torque and HP of a 300D.

The clutch and pressure plate are the same for Euro 5-cylinder stick diesels as it is for stick 240Ds. The differences are:

front halfshaft
shift linkages
transmission crossmember
flywheel

And that's it. The flywheel, you can get by with a 240D flywheel. The transmission crossmember problem can be solved by taking the crossmember from an automatic (not manual!) 240D. All that's left is shift linkages (orderable from Germany, was like $60 or so for all three through Rusty last year) and half-shaft (orderable, but pricey).

Keep in mind, you'll also need to get the driveshaft rebalanced if you replace or modify the front half.

--
John L. Ervine
1981 240D 4-spd 268+kmi
1980 300TD 170+kmi
1980 300SD 277+kmi
1977 280S 4-spd 80+kmi

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