I will try that as well. I just want to be careful not to damage the axle boot 
that is literally right next to it 

Sent from my iPhone

> On Jul 7, 2019, at 3:36 PM, G Mann via Mercedes <mercedes@okiebenz.com> wrote:
> 
> "IF" you have a wire feed welder, and IF you have access room to try this
> trick, I've used it to great success for the "Impossible bolt removal"....
> Your mileage may vary, depending on how much access you have to make it all
> work.
> 
> So:
> Select a nut that will fit over the head of the bolt / screw head/ broken
> stud/ etc. with the nut thread area within the margins of the outside
> diameter of the bolt to be taken off. Hold the nut in place with pliers,
> against the messed up head that will no longer hold a tool to remove it. I
> find plain steel nuts work best, not galvanized.
> While holding the nut in position, insert the wire feed into the thread
> hole and energize the welder, welding the nut to the offending broken
> bolt... While the nut and weld are hot and red, quench the weld with water.
> This cools the bolt and the weld, while helping break any rust bond the
> bolt has, and shrinking the broken bolt just a bit in it's hole...
> 
> You now have a hex nut to put a tool on, welded to the damaged "special
> fitting head" that failed to hold the "special tool", and you can apply
> considerable more force to break loose the damaged bolt.
> 
> You needed a new special bolt anyway, so it's a win/win/win .... Done and
> dusted....
> Of course, use care to weld the sacrificial nut to the damaged bolt, not
> the surrounding material. Most wire feed wire has a yield strength of
> around 80,000 PSI, so if you get 1/4 inch of weld surface, you win the day.
> 
> <https://www.avast.com/sig-email?utm_medium=email&utm_source=link&utm_campaign=sig-email&utm_content=webmail&utm_term=icon>
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> 
> On Sun, Jul 7, 2019 at 12:38 PM Kaleb Striplin via Mercedes <
> mercedes@okiebenz.com> wrote:
> 
>> If the extractor doesn’t work I might try that before cutting it off
>> 
>> Sent from my iPhone
>> 
>>> On Jul 7, 2019, at 2:13 PM, Floyd Thursby via Mercedes <
>> mercedes@okiebenz.com> wrote:
>>> 
>>> Can you grind a slot in it then go at it with a chisel to rotate it a
>> bit or loosen it up with an air hammer?
>>> 
>>> --FT
>>> 
>>>> On 7/7/19 2:47 PM, Kaleb Striplin via Mercedes wrote:
>>>> Tried both, no go. Will try extractor next then cut it off.
>>>> 
>>>> Sent from my iPhone
>>>> 
>>>>> On Jul 7, 2019, at 1:33 PM, OK Don via Mercedes <mercedes@okiebenz.com>
>> wrote:
>>>>> 
>>>>> Try the next size smaller - or a 12 pt socket and hammer it on ---
>>>>> 
>>>>> On Sun, Jul 7, 2019 at 12:36 PM Kaleb Striplin via Mercedes <
>>>>> mercedes@okiebenz.com> wrote:
>>>>> 
>>>>>> E torx
>>>>>> 
>>>>>> Sent from my iPhone
>>>>>> 
>>>>>>> On Jul 7, 2019, at 12:20 PM, Rick Knoble via Mercedes <
>>>>>> mercedes@okiebenz.com> wrote:
>>>>>>> Is it torx (internal star) or e-socket (external star)?
>>>>>>> I've had good luck with using the correct size socket.
>>>>>>> A slightly smaller (larger for external) one will fit and work, but
>> if
>>>>>> one bolt is too tight, it will bugger the star up. Heading to HF
>> later to
>>>>>> get a new set, myself.
>>>>>>> I'm not sure the bolt extractor will work on those.
>>>>>>> 
>>>>>>> https://www.harborfreight.com/search?q=e%20socket%20set
>>>>>>> 
>>>>>>> Rick
>>>>>>> 
>>>>>>> 
>>>>>>> 
>>>>>>> Original Message
>>>>>>> 
>>>>>>> 
>>>>>>> 
>>>>>>> From: mercedes@okiebenz.com
>>>>>>> Sent: July 7, 2019 12:09 PM
>>>>>>> To: davesl...@okiebenz.com; mercedes@okiebenz.com
>>>>>>> Reply-to: mercedes@okiebenz.com
>>>>>>> Cc: ka...@striplin.net
>>>>>>> Subject: Re: [MBZ] How to get off buggered up torx bolt?
>>>>>>> 
>>>>>>> 
>>>>>>> I’m probably going to have to get a bolt extraction set, never had
>> one
>>>>>> before surprisingly. Will those work on these crappy torx head bolts?
>>>>>>> Sent from my iPhone
>>>>>>> 
>>>>>>>> On Jul 7, 2019, at 11:55 AM, Kaleb Striplin <ka...@striplin.net>
>> wrote:
>>>>>>>> 
>>>>>>>> I’m in the process of removing a read axle in order to replace the
>> rear
>>>>>> wheel bearing. I have 5 of the 6 bolts out but of course 1 of them is
>>>>>> buggered up. The way the bolts are in relation to the axle boot near
>> it it
>>>>>> is difficult to get a good solid grip on the without it slipping. If
>> not
>>>>>> very careful you will round it off. Any idea on how to proceed? I’m
>> not
>>>>>> sure I can just try cutting the head off because the axle must slip
>> done
>>>>>> from the diff. I don’t think there is enough room to pull it off the
>> bolt
>>>>>> stud then down.
>>>>>>>> Sent from my iPhone
>>>>>>> 
>>>>>>> _______________________________________
>>>>>>> http://www.okiebenz.com
>>>>>>> 
>>>>>>> To search list archives http://www.okiebenz.com/archive/
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>>>>>>> 
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>>>>>> 
>>>>>> _______________________________________
>>>>>> http://www.okiebenz.com
>>>>>> 
>>>>>> To search list archives http://www.okiebenz.com/archive/
>>>>>> 
>>>>>> To Unsubscribe or change delivery options go to:
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>>>>>> 
>>>>>> 
>>>>> --
>>>>> OK Don
>>>>> 
>>>>> "Whenever you find yourself on the side of the majority, it is time to
>>>>> pause and reflect." Mark Twain
>>>>> 
>>>>> "There are three kinds of men: The ones that learns by reading. The
>> few who
>>>>> learn by observation. The rest of them have to pee on the electric
>> fence
>>>>> for themselves."
>>>>> 
>>>>> WILL ROGERS, *The Manly Wisdom of Will Rogers*
>>>>> 2013 F150, 18 mpg
>>>>> 2017 Subaru Legacy, 30 mpg
>>>>> 1957 C182A, 12 mpg - but at 150 mph!
>>>>> _______________________________________
>>>>> http://www.okiebenz.com
>>>>> 
>>>>> To search list archives http://www.okiebenz.com/archive/
>>>>> 
>>>>> To Unsubscribe or change delivery options go to:
>>>>> http://mail.okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
>>>>> 
>>>> 
>>>> _______________________________________
>>>> http://www.okiebenz.com
>>>> 
>>>> To search list archives http://www.okiebenz.com/archive/
>>>> 
>>>> To Unsubscribe or change delivery options go to:
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>>>> 
>>> --
>>> --FT
>>> 
>>> 
>>> _______________________________________
>>> http://www.okiebenz.com
>>> 
>>> To search list archives http://www.okiebenz.com/archive/
>>> 
>>> To Unsubscribe or change delivery options go to:
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>>> 
>> 
>> 
>> _______________________________________
>> http://www.okiebenz.com
>> 
>> To search list archives http://www.okiebenz.com/archive/
>> 
>> To Unsubscribe or change delivery options go to:
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>> 
>> 
> _______________________________________
> http://www.okiebenz.com
> 
> To search list archives http://www.okiebenz.com/archive/
> 
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> 


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