The plastic gears are also wicked easy to fix. A little dab of super glue on 
the shaft for the tenths wheel has restored 2 of them for me.
IIRC I've promised to fix Dwight's, probably promised more than once, I ought 
to actually do that.
-Curt

    On Thursday, October 3, 2019, 10:52:43 AM EDT, OK Don via Mercedes 
<mercedes@okiebenz.com> wrote:  
 
 Looks like a good plan, though I think I'd swap 6 and 7 - the vacuum system
also controls parts of the ACC system - it will be easier to determine what
fixes what if the vents flaps are working.
Regarding #11 - a different cluster doesn't mean that it's odometer is
working either - the plastic gears slipping or breaking is a common issue.
Probably more effective to just fix yours. (The odometer died in the 300D
2.5T about 30 miles south of Wichita when I bought it from you).

On Wed, Oct 2, 2019 at 8:28 PM Don Snook via Mercedes <mercedes@okiebenz.com>
wrote:

> A few days ago Dan replied to one of my questions about this new to me
> 1982 300D.  He suggested that I step back, take a breath and try to be a
> little more methodical with the issues (my wording).  I think this was
> great advice.  I know when I have some big project at work, I don't let it
> overwhelm me because I take it one small step at a time.  In fact, I have
> always believed that was one of my gifts or skills.  But, apparently, I
> forgot about this method while I was caught up in the excitement of my car
> project.  So, I have come up with a tentative plan.  A few things have been
> done (sort of) and a few are in progress and a few won't happen until later
> (or not at all).  I'm open to advice or suggestions.
>
> Here is my plan so far:
>
> 1. Fix exhaust because it is hanging down and I need to fix it to be
> drivable.  (done — sort of. I replaced the donuts so it’s not hanging down)
>
> 2. Check for blow by with the loose oil cap test.  Doing it tonight.
>
> 3. Check boost line from back of intake.  I did this. It looked pretty
> good. although I could not blow it out because I couldn’t figure out how to
> release the connector where it went to the firewall with a bunch of other
> stuff.
>
> 4. Do a diesel purge — this is the easiest step and whether it addresses
> anything, it is certainly a beneficial preventative maintenance step.
> Replace fuel filters after purge. Although the primary looks clean but I
> know that can be deceiving.
>
> 5. Oil and Filter change
>
> 6.  Because the a/c, vent, defrost doesn’t work at all, I think the
> problem is in the CCU unit. Probably just needs resoldered. (I have checked
> and replaced the blower motor fuse). So, I will either get a rebuilt
> version or try to solder it myself.
>
> 7. Address vacuum line issues because it could be effecting a bunch of
> systems.  I don’t know if I will have the time (or patience) to do this
> myself or if I will have a shop do it.
>
> 8. Check glow plugs. Isn’t this just a matter of checking the resistance?
> The nuts look like the cleanest thing under the hood which makes me think
> they are fairly new. But, no way to know for sure.
>
> 9. Coolant flush (it has new radiator) with Zerex
>
> 10. Check tach amp as suggested and fix with paper because I quit smoking!
>
> 11. Possibly replace cluster with newer version?  But,  one of the
> reasons to do this is because oil pressure gauge is not working and the
> cluster might not be problem.  Replacing cluster would address broken
> odometer issue.
>
> 12.  At this point stop and evaluate if I want to keep going or decide to
> sell it. I have had others in the 123 Facebook group offer to buy it. They
> were the ones that missed out when I bought it.
>
> 13. Only if I decide to keep going will I address things like carpet, door
> pockets, rebuilding seats (they are not bad, they are not very supportive
> anymore), replacing wood veneers in the console a/C panel, replacing crappy
> Kenwood aftermarket radio, etc.  I think we all know the list of things
> that COULD be done is almost endless.
>
>
>
> Donald H. Snook
> 1982 Mercedes 300D (200K+ miles)
> 2017 Toyota 4Runner (35K miles)
> 2006 Cadillac SRX (Her car -- I hate it)
>
>
> _______________________________________
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>

-- 
OK Don

"Whenever you find yourself on the side of the majority, it is time to
pause and reflect." Mark Twain

"There are three kinds of men: The ones that learns by reading. The few who
learn by observation. The rest of them have to pee on the electric fence
for themselves."

WILL ROGERS, *The Manly Wisdom of Will Rogers*
2013 F150, 18 mpg
2017 Subaru Legacy, 30 mpg
1957 C182A, 12 mpg - but at 150 mph!
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